| Schematic Reference: Evaporative Emissions (EVAP) Hose Routing Diagram |
| 1 |
Did you perform the Diagnostic System Check-Vehicle? |
- |
Go to Step 2 |
Go to Diagnostic System Check - Vehicle
in Vehicle DTC Information |
| 2 |
- Inspect the evaporative emission (EVAP) system for the following conditions:
- A loose, missing, or damaged service port Schrader valve
- A loose, incorrect, missing, or damaged fuel fill cap
- A damaged EVAP canister purge solenoid valve
- Raise the vehicle on a hoist. Refer to Lifting and Jacking the Vehicle
in General Information.
- Inspect the EVAP system for the following conditions:
- Any disconnected, improperly routed, kinked, or damaged EVAP pipes and hoses
- A damaged EVAP canister vent solenoid valve or EVAP canister
Did you find and correct the condition? |
- |
Go to Step 16 |
Go to Step 3 |
| 3 |
IMPORTANT:
Larger volume fuel tanks and/or those with lower fuel levels may require several minutes for the floating indicator to stabilize.
- Turn OFF the ignition.
- Connect the J 41413-200
Evaporative Emissions System Tester (EEST) power supply clips to a known good 12-volt source. See Special Tools
.
- Turn the nitrogen/smoke valve to nitrogen.
- Connect the nitrogen/smoke hose to the 0.5 mm (0.02 in) test orifice on the bottom-front of the J 41413-200
. See Special Tools
.
- Use the remote switch to activate the J 41413-200
. See Special Tools
.
- Align the red flag on the flow meter with the floating indicator. Use the remote switch to de-activate the J 41413-200
. See Special Tools
.
- Install the GE-41415-50
Fuel Tank Cap Adapter or the . See Special Tools
.J 41415-40
Fuel Tank Cap Adapter to the fuel fill pipe. See Special Tools
.
- Install the fuel fill cap to the GE-41415-50
or the . See Special Tools
.J 41415-40
. See Special Tools
.
- Remove the nitrogen/smoke hose from the test orifice and install the hose onto the GE-41415-50
or the . See Special Tools
.J 41415-40
. See Special Tools
.
- Turn ON the ignition, with the engine OFF.
- Command the EVAP canister vent solenoid valve closed with a scan tool.
- Use the remote switch to induce nitrogen and fill the EVAP system until the floating indicator stabilizes.
- Compare the flow meter's stable floating indicator position to the red flag.
Is the floating indicator below the red flag? |
- |
Go to Step 6 |
Go to Step 4 |
| 4 |
IMPORTANT:
Ensure that the vehicle underbody temperature is similar to the ambient temperature, and allow the surrounding air to stabilize before starting the diagnostic procedure. System flow will be less with higher temperatures.
- Turn OFF the ignition.
- Connect the J 41413-200
power supply clips to a known good 12-volt source. See Special Tools
.
- Install the GE-41415-50
or the . See Special Tools
.J 41415-40
to the fuel fill pipe. See Special Tools
.
- Connect the J 41413-200
nitrogen/smoke supply hose to the . See Special Tools
.GE-41415-50
or the . See Special Tools
.J 41415-40
. See Special Tools
.
- Turn ON the ignition, with the engine OFF
- Command the EVAP canister vent solenoid valve Closed with a scan tool.
- Turn the nitrogen/smoke valve on the J 41413-200
control panel to SMOKE. See Special Tools
.
- Use the remote switch to introduce smoke into the EVAP system.
- Use the J 41413-VLV
EVAP Service Port Vent Fitting to open the EVAP service port. See Special Tools
.
- Remove the J 41413-VLV
once smoke is observed. See Special Tools
.
- Continue to introduce smoke into the EVAP system for an additional 60 seconds.
- Inspect the entire EVAP system for exiting smoke with the J 41413-SPT
High Intensity White Light. See Special Tools
.
- Continue to introduce smoke at 15 second intervals until the leak source has been located
Did you locate and repair a leak source? |
- |
Go to Step 16 |
Go to Step 5 |
| 5 |
- Disconnect the GE-41415-50
or the . See Special Tools
.J 41415-40
from the fuel fill pipe. See Special Tools
.
- Install the fuel fill cap to the fuel fill pipe.
- Connect the J 41413-200
nitrogen/smoke supply hose to the EVAP service port. See Special Tools
.
- Use the remote switch to introduce smoke into the EVAP system.
- Inspect the entire EVAP system for exiting smoke with the J 41413-SPT
. See Special Tools
.
- Continue to introduce smoke at 15 second intervals until the leak source has been located
Did you locate and repair a leak source? |
- |
Go to Step 16 |
Go to Step 6 |
| 6 |
- Use the remote switch to stop introducing smoke.
- Install the GE-41415-50
or the . See Special Tools
.J 41415-40
to the fuel fill pipe. See Special Tools
.
- Connect the J 41413-200
nitrogen/smoke supply hose and vehicle fuel fill cap to the . See Special Tools
.GE-41415-50
or the . See Special Tools
.J 41415-40
. See Special Tools
.
- Command the EVAP canister vent solenoid valve Open with a scan tool.
- Compare the fuel tank pressure sensor parameter with a scan tool to the J 41413-200
pressure/vacuum gage. See Special Tools
.
Is the difference between the scan tool fuel tank pressure sensor parameter and the pressure/vacuum gage on the J 41413-200
within the specified value?. See Special Tools
. |
1 in H2O |
Go to Step 7 |
Go to DTC P0451 |
| 7 |
- Seal the EVAP system using the EVAP Purge/Seal function with a scan tool.
- Turn the nitrogen/smoke valve on the J 41413-200
control panel to NITROGEN. See Special Tools
.
- Use the J 41413-200
to pressurize the EVAP system to the first specified value. See Special Tools
.
- Observe the fuel tank pressure sensor parameter with a scan tool.
Is the fuel tank pressure sensor parameter more than the second specified value? |
10 in H2O 5 in H2O |
Go to Step 8 |
Go to DTC P0451 |
| 8 |
- Use the remote switch to stop introducing nitrogen into the EVAP system.
- Increase the EVAP canister purge solenoid valve to 100 percent.
Is the fuel tank pressure sensor parameter less than the specified value? |
1 in H2O |
Go to Diagnostic Aids |
Go to Step 9 |
| 9 |
Disconnect the EVAP purge pipe from the EVAP canister purge solenoid valve. Is the fuel tank pressure sensor parameter less than the specified value? |
1 in H2O |
Go to Step 13 |
Go to Step 10 |
| 10 |
Disconnect the EVAP purge pipe at the EVAP canister. Is the fuel tank pressure sensor parameter less than the specified value? |
1 in H2O |
Go to Step 14 |
Go to Step 11 |
| 11 |
Disconnect the EVAP vapor pipe at the EVAP canister. Is the fuel tank pressure sensor parameter less than the specified value? |
1 in H2O |
Go to Step 15 |
Go to Step 12 |
| 12 |
Repair the pinched or obstructed EVAP vapor pipe. Did you complete the repair? |
- |
Go to Step 16 |
- |
| 13 |
Replace the EVAP canister purge solenoid valve. Refer to Evaporative Emission (EVAP) Canister Purge Solenoid Valve Replacement
. Did you complete the replacement? |
- |
Go to Step 16 |
- |
| 14 |
Repair the restriction in the EVAP purge pipe. Did you complete the repair? |
- |
Go to Step 16 |
- |
| 15 |
Replace the EVAP canister. Refer to Evaporative Emission (EVAP) Canister Replacement
. Did you complete the replacement? |
- |
Go to Step 16 |
- |
| 16 |
IMPORTANT:
Larger volume fuel tanks and/or those with lower fuel levels may require several minutes for the floating indicator to stabilize.
- Turn the nitrogen/smoke valve to NITROGEN.
- Connect the nitrogen/smoke hose to the 0.5 mm (0.02 in) test orifice on the bottom-front of the J 41413-200
. See Special Tools
.
- Use the remote switch to activate the J 41413-200
. See Special Tools
.
- Align the red flag on the flow meter with the floating indicator. Use the remote switch to de-activate the J 41413-200
. See Special Tools
.
- Install the GE-41415-50
or the . See Special Tools
.J 41415-40
to the fuel fill pipe. See Special Tools
.
- Remove the nitrogen/smoke hose from the test orifice and install the hose onto the GE-41415-50
or the . See Special Tools
.J 41415-40
. See Special Tools
.
- Turn ON the ignition, with the engine OFF.
- Command the EVAP canister vent solenoid valve Closed with a scan tool.
- Use the remote switch to introduce nitrogen and fill the EVAP system until the floating stabilizes.
- Compare the flow meter's stable floating indicator position to the red flag.
Is the floating indicator below the red flag? |
5 in H2O |
Go to Step 17 |
Go to Step 4 |
| 17 |
- Observe the J 41413-200
pressure/vacuum gage. See Special Tools
.
- Increase the EVAP canister purge solenoid valve to 100 percent.
Does the pressure decrease? |
- |
Go to Step 18 |
Go to Step 9 |
| 18 |
Compare the fuel tank pressure sensor parameter with a scan tool to the J 41413-200
pressure/vacuum gage. See Special Tools
. Is the difference between the scan tool fuel tank pressure sensor parameter and the pressure/vacuum gage on the J 41413-200
within the specified value?. See Special Tools
. |
1 in H2O |
Go to Step 19 |
Go to DTC P0451 |
| 19 |
Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed? |
- |
Go to Diagnostic Trouble Code (DTC) List - Vehicle
in Vehicle DTC Information |
System OK |