Removal Procedure
- Open the hood.
- Remove the windshield wiper arms. Refer to Wiper Arm Replacement (LHD) or Wiper Arm Replacement (RHD) in Wipers/Washer Systems.
- Remove the air inlet grille. Refer to Air Inlet Grille Panel Replacement (LHD) or Air Inlet Grille Panel Replacement (RHD) in Body Front End.
- Cover to protect the following parts from broken glass:
- Upper dash pad
- Defroster outlets and A/C outlets
- Seats and carpeting
- Remove the windshield side reveal moldings. Refer to Windshield Side Reveal Molding Replacement .
- Remove the rearview mirror. Refer to Rearview Mirror Replacement (UE1) or Rearview Mirror Replacement (DD7,DD8) .
- Disconnect the coaxial antenna connector.
- Remove the interior windshield garnish moldings. Refer to Garnish Molding Replacement - Windshield Pillar in Interior Trim.
- Using a utility knife, carefully cut the upper flap (1) of the windshield reveal molding in order to access the urethane adhesive bead.
- Apply 2 layers of masking tape on the body next to the windshield edge, prior to cutting the urethane adhesive bead.
- This will allow the urethane adhesive to be separated from the window.
- Leave a base of urethane on the pinchweld flange.
- The only suitable lubrication is clean water.
- UseJ 24402-A , J 39032 or equivalent in order to remove the window. See Special Tools .
- Remove the bottom of the window from the urethane adhesive using a long utility knife or similar tool. Keep the cutting edge of the utility knife against the glass. Do this from inside the vehicle.
- Remove the windshield (1) from the vehicle with the aid of an assistant.
IMPORTANT:
Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
CAUTION:
If broken glass falls into the defroster outlets, it can be blown into the passenger compartment and cause personal injury.
CAUTION:
Refer to Glass and Sheet Metal Handling Caution in Cautions and Notices.
IMPORTANT:
The upper windshield reveal molding is a one piece molding and fills the cavities between the body and windshield.
If the upper windshield reveal molding is stretched or damaged it can not be reused.
If the upper windshield reveal molding is stretched or damaged it can not be reused.
IMPORTANT:
Keep the cutting edge of the tool against the window.