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Home >> Cadillac >> 2004 >> DeVille Protection Series >> Repair and Diagnosis >> Engine Mechanical >> Engine Exhaust System >> Repair Instructions >> Exhaust System Replacement >> Removal Procedure

Removal Procedure

Servicing of the mufflers, resonator or pipe requires the replacement of the exhaust system as a complete 1-piece unit.

CAUTION: Refer to Exhaust Service Caution in Cautions and Notices.
CAUTION: Refer to Protective Goggles and Gloves Caution in Cautions and Notices.
  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  2. Remove the oxygen sensor wiring harness heat shield. Refer to Oxygen Sensor Wiring Harness Heat Shield Replacement .
  3. Disconnect the heated oxygen sensor at the pigtail.
  4. Remove the heated oxygen sensor if replacement is necessary. Refer to Heated Oxygen Sensor (HO2S) Replacement Bank 1 Sensor 2 in Engine Controls-4.6L.
  5. Fig 1: View Of Exhaust Pipe To Catalytic Converter
    GM71703Courtesy of GENERAL MOTORS CORP.
  6. Remove the 4 nuts securing the catalytic converter to the rear exhaust manifold pipe.
  7. Remove the catalytic converter gasket. Do not reuse the gasket.
  8. Suitably support the exhaust system.
  9. Fig 2: View Of Center Exhaust Hangers & Bolts
    GM691380Courtesy of GENERAL MOTORS CORP.
  10. Remove the 2 bolts securing the center exhaust hangers to the rear suspension support brackets.
  11. Fig 3: View Of Rear Exhaust Hanger Brackets & Bolts
    GM722483Courtesy of GENERAL MOTORS CORP.
  12. Remove the 2 bolts securing the rear exhaust hanger brackets to the rear compartment rails.
  13. With the aid of an assistant, lower the exhaust system.
  14. Fig 4: View Of Rear Exhaust Hangers & Nuts
    GM722383Courtesy of GENERAL MOTORS CORP.
  15. Remove the 2 nuts securing the rear exhaust hangers to the rear exhaust hanger brackets.
  16. Remove the rear exhaust hanger brackets from the rear exhaust hangers.