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Home >> Cadillac >> 2004 >> DeVille Protection Series >> Repair and Diagnosis >> Engine Mechanical >> Engine Exhaust System >> Repair Instructions >> Exhaust System Replacement >> Installation Procedure

Installation Procedure

    Fig 1: View Of Rear Exhaust Hangers & Nuts
    GM722383Courtesy of GENERAL MOTORS CORP.
  1. Install the rear exhaust hanger brackets to the rear exhaust hangers.
  2. NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the 2 nuts securing the rear exhaust hangers to the rear exhaust hanger brackets.

    Tighten:  Tighten the rear exhaust hanger nuts to 30 N.m (22 lb ft).

  4. Fig 2: View Of Exhaust Pipe To Catalytic Converter
    GM71703Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Exhaust System Inspection Notice in Cautions and Notices.
  5. Place a NEW catalytic converter gasket over the catalytic converter studs.
  6. NOTE: Refer to Flex Decoupler Notice in Cautions and Notices.
  7. With the aid of an assistant, raise the exhaust system into position, aligning the catalytic converter with the rear exhaust manifold pipe.
  8. Finger tighten the 4 nuts to the catalytic converter studs.
  9. Fig 3: View Of Rear Exhaust Hanger Brackets & Bolts
    GM722483Courtesy of GENERAL MOTORS CORP.
  10. Install the 2 bolts securing the rear exhaust hanger brackets to the rear compartment rails.

    Tighten:  Tighten the rear exhaust hanger bolts to 50 N.m (37 lb ft).

  11. Fig 4: View Of Center Exhaust Hangers & Bolts
    GM691380Courtesy of GENERAL MOTORS CORP.
  12. Install the 2 bolts securing the center exhaust hangers to the rear suspension support brackets.

    Tighten:  Tighten the center exhaust hanger bolts to 30 N.m (22 lb ft).

  13. Tighten the 4 catalytic converter nuts previously installed in step 5.

    Tighten:  Tighten the catalytic converter nuts to 25 N.m (18 lb ft).

  14. Install the heated oxygen sensor. Refer to Heated Oxygen Sensor (HO2S) Replacement Bank 1 Sensor 2 in Engine Controls-4.6L.
  15. Remove the oxygen sensor wiring harness heat shield. Refer to Oxygen Sensor Wiring Harness Heat Shield Replacement .
  16. Lower the vehicle.