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Home >> Cadillac >> 2004 >> DeVille Protection Series >> Repair and Diagnosis >> Electrical >> Charging Systems >> Battery, Charging System And Starting System >> Repair Instructions >> Generator Replacement - Auxiliary >> Installation Procedure

Installation Procedure

    Fig 1: View Of Auxiliary Generator & Components
    GM761048Courtesy of GENERAL MOTORS CORP.
  1. Position the auxiliary generator (5) to the engine.
  2. Install the 3 shims (3) between the auxiliary generator and the front of the auxiliary generator bracket.
  3. Install the generator mounting bolts (1, 4) and nut (2).
    4. Fig 2: View Of Surge Tank, Nuts & Bolt
    GM517960Courtesy of GENERAL MOTORS CORP.
  4. Position the surge tank (1) to the mounting studs.
    5. IMPORTANT: Ensure that the overflow hose is properly routed through the retainer.
  5. Position the overflow hose retainer to the mounting stud at the strut tower.
    6. NOTE: Refer to Fastener Notice in Cautions and Notices.
  6. Install the surge tank mounting nuts (2) and bolt (3).

    Tighten:  Tighten the surge tank nuts (2) and bolt (3) to 6 N.m (53 lb in).

    7. Fig 3: View Of Auxiliary Generator & Wiring Harness Connector
    GM761119Courtesy of GENERAL MOTORS CORP.
  7. Connect the wiring harness connector to the auxiliary generator.
  8. Connect the battery positive lead and install the auxiliary generator output BAT terminal nut.

    Tighten:  Tighten the auxiliary generator output BAT terminal nut to 10 N.m (89 lb in).

  9. Press the protective boot over the auxiliary generator output BAT terminal.
  10. Install the auxiliary drive belt. Refer to Drive Belt Replacement - Auxiliary in Engine Mechanical-4.6L.
  11. Connect the battery negative cable. Refer to Battery Negative Cable Disconnect/Connect Procedure .
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