Removal Procedure
- Install the engine support fixture. Refer to Engine Support Fixture in Engine Mechanical - 2.6L and 3.2L or to Engine Support Fixture in Engine Mechanical - 5.7L.
- Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
- Remove the front wheels. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
- Remove the front air deflector. Refer to Air Deflector Replacement - Front in Body Front End.
- Disconnect the electrical harness retainers (1) securing the engine harness to the frame.
- Disconnect the left rearward retainer (1).
- Disconnect the right rearward retainer (1).
- Disconnect the anti-lock brake wiring harness from the lower control arms.
- Loosen the brake line bracket nut (1).
- Disconnect the brake lines from the frame.
- Using mechanics wire (3), support the radiator and AC condenser assembly to the front inner energy absorber bracket bolt (1).
- Remove the washer bottle bracket nuts and bracket (3).
- Loosen the brake pressure modulator valve nuts (1) in order to separate the brake pressure modulator valve (2) from the bracket assembly.
- Loosen the stabilizer shaft mounting bolts.
- Remove the lower stabilizer shaft link retaining nut.
- Remove the stabilizer shaft link from the lower control arm.
- Remove the power steering pressure hose retaining nut from the air conditioning compressor.
- Position power steering pressure hose aside.
- Remove the power steering gear mounting bolts.
- Using mechanics wire (4) support the power steering gear (3) to the bolt bracket installed in the oil pan.
- Remove the outer tie rod retaining nut.
- Using J 24319-B , separate the outer tie rod from the steering knuckle. See Special Tools and Equipment .
- Remove the lower shock bolts (1).
- Disconnect the lower ball joint from the steering knuckle and position the knuckle assembly away from the lower control arms. Refer to Lower Control Arm Replacement in Front Suspension
- Remove the engine mounts lower retaining nuts (2).
- Install J 39580 under the frame. See Special Tools and Equipment .
- Lower the vehicle to the frame support table.
- Remove the frame mounting bolts (2).
- With the aid of an assistant, carefully raise the body from the frame.
- Ensure when raising the body the following items are clear from the frame.
- The brake pipes
- The steering knuckle assembly
- The wheel speed sensor electrical harness
- Remove the lower control arms. Refer to Lower Control Arm Replacement in Front Suspension.
- Remove the stabilizer shaft. Refer to Stabilizer Shaft Replacement in Front Suspension.
- With the aid of an assistant, remove the frame from the support fixture.
Fig 6: Supporting Radiator & A/C Condenser Assembly To Front Inner Energy Absorber Bracket Bolt Using Mechanics Wire
IMPORTANT:
Mark the stabilizer shaft to ensure the correct position when reinstalling.
Fig 12: Supporting Power Steering Gear To Bolt Bracket Installed In The Oil Pan Using Mechanics Wire
IMPORTANT:
The brake calipers do not need to be removed from the knuckle assembly.