Traction Control Plunger Unit: Installation
- Install plunger unit on mounting bracket. Tighten to 15 ft. lbs. (20 N.m).
- Connect the high pressure pipe to the plunger assembly. Tighten to 11 ft. lbs. (15 N.m).
- Position plunger assembly in vehicle and connect electrical connector to plunger.
- Position plunger unit and bracket in hydraulic unit mounting bracket. Tighten upper outboard mounting bracket nut to 20 ft. lbs. (27 N.m).
- Position and connect right front brake pipe from hydraulic unit to plunger unit. Tighten to 11 ft. lbs. (15 N.m).
- Position and connect left brake pipe from hydraulic unit to plunger unit. Tighten to 11 ft. lbs. (15 N.m). Install return hose to reservoir and plunger unit.
- Connect top 2 brake fittings (outlets from the plunger unit to the front wheel calipers) to the plunger unit. Tighten to 11 ft. lbs. (15 N.m). Replace cross-car underhood brace.
- Connect high pressure pipe from plunger unit to hydraulic unit. Tighten to 11 ft. lbs. (15 N.m). Replace air intake duct and tighten clamps and air cleaner and throttle body.
- Connect right rear proportioner valve to hydraulic unit. Tighten to 11 ft. lbs. (15 N.m). Bleed front brakes. See BLEEDING .
- Connect right rear brake pipe to the proportioner valve. Tighten to 11 ft. lbs. (15 N.m). Replace cross-car underhood brace.
- Install pressure hose and fitting from pump/motor to hydraulic unit. Tighten to 11 ft. lbs. (15 N.m). Be sure that washers are properly positioned.
- Tighten lower outboard mounting bracket nut to 20 ft. lbs. (27 N.m).
- Connect electrical connectors to hydraulic unit and connect negative battery cable.
- Install pressure return hose to reservoir and plunger unit.
- Fill hydraulic unit reservoir to the FULL mark.