Alternators - DELCO-REMY With Integral Regulator: Overhaul: Reassembly

1. Install rotor in drive end frame and attach spacer, fan, and pulley. Using an Allen wrench hold shaft and tighten nut. Install capacitor in slip ring end frame. Position brush holder and regulator assemblies in end frame, install retaining screws. Note the two screws retaining brush clips have insulating washers over top of brush clips and special insulating sleeves over screw body above threads.
2. Position rectifier bridge to end frame. Install attaching screw and "BAT" terminal screw. Connect capacitor lead to bridge. Position diode trio on rectifier bridge terminal and install screw attaching brush lead clip to brush holder. Insulating washer must be assembled over top of connector. Position stator in end frame. Connect stator leads to rectifier bridge terminals and install attaching nuts. Position slip ring end frame to drive end frame and install thru bolts.

Fig 1: Brush Lead Clip Checks

Courtesy of GENERAL MOTORS COMPANY

1974 DELCO-REMY DELCOTRON SPECIFICATIONS
Delco-Remy Number	Rating(Amps.)	Test Specifications (At 14.0 Volts)				Field Current (Amps.) 12 Volts, 80° F
		Amps.	RPM	Amps.	RPM
1100494	63	32	2000	60	5000	4.0-4.5
1100495	37	22	2000	33	5000	4.0-4.5
1100497	37	22	2000	33	5000	4.0-4.5
1100544	61	30	2000	55	5000	4.0-4.5
1100546	55	30	2000	50	5000	4.0-4.5
1100560	55	30	2000	50	5000	4.0-4.5
1100573	42	25	2000	37	5000	4.0-4.5
1100575	55	30	2000	50	5000	4.0-4.5
1100597	61	30	2000	55	5000	4.0-4.5
1100925	63	32	2000	58	5000	4.0-4.5
1100926	42	25	2000	38	5000	4.0-4.5
1100927	37	22	2000	33	5000	4.0-4.5
1100928	55	30	2000	51	5000	4.0-4.5
1100934	37	22	2000	33	5000	4.0-4.5
1100937	63	32	2000	58	5000	4.0-4.5
1100940	42	25	2000	38	5000	4.0-4.5
1100946	55	30	2000	51	5000	4.0-4.5
1100947	37	22	2000	33	5000	4.0-4.5
1100948	61	30	2000	57	5000	4.0-4.5
1100950	42	25	2000	38	5000	4.0-4.5
1101015	80	55	2000	76	5000	4.0-4.5
1101018	80	55	2000	76	5000	4.4-4.9
1102353	42	25	2000	38	5000	4.0-4.5
1102367	55	30	2000	51	5000	4.0-4.5
1102368	61	30	2000	57	5000	4.0-4.5
1102369	61	32	2000	58	5000	4.0-4.5
1117144	145	110	2000	150	5000	4.0-4.5
1117145	145	110	2000	150	5000	4.0-4.5