Common Specs & Procedures Index
COMMON SPECS & PROCEDURES
| SYSTEM | SPECIFICATION/PROCEDURE | ||
|---|---|---|---|
| Air Conditioning | |||
| Service | Approximate Fluid Capacities | ||
| Torque | Fastener Specifications | ||
| Wheel Drive Shaft Nut | |||
| Front or Rear | First Pass: 150 N.m (111 lb ft) Second Pass: Loosen 45 degrees Final Pass: 250 N.m (185 lb ft) |
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| Battery | Battery Inspection/Test or Battery Electrical Drain/Parasitic Load Test | ||
| Brakes | |||
| Bleeding Sequence | Right Rear, Left Rear, Right Front, Left Front, see Hydraulic Brake System Bleeding (Pressure) | ||
| Disc Brakes | |||
| Service Specifications | Disc Brake Component Specifications | ||
| Torque | Fastener Specifications | ||
| Charging | |||
| Generator | Charging System Test | ||
| Torque | Fastener Specifications | ||
| Drive Belts | |||
| Adjustment | Non-Adjustable Serpentine Belt | ||
| Drive Belt Routing | See illustration under Drive Belt Replacement | ||
| 1.2L | Accessory Drive Primary Belt Replacement | ||
| 1.3L | Accessory Drive Primary Belt Replacement | ||
| Engine Cooling | |||
| General Service Specifications | Approximate Fluid Capacities | ||
| Radiator Cap Pressure | Radiator Surge Tank Cap Testing | ||
| Thermostat R & I | |||
| 1.2L | Engine Coolant Thermostat Replacement (LIH) | ||
| 1.3L | Thermostat Bypass Hose Replacement (L3T, Engine Coolant Flow Control Valve to Water Pump) | ||
| Water Pump R & I | |||
| 1.2L | Water Pump Replacement (LIH) | ||
| 1.3L | Water Pump Outlet Pipe Replacement (L3T, Primary) | ||
| Engine Mechanical | |||
| 1.2L | |||
| Compression | Engine Compression Test | ||
| Oil Pressure 80°C - 100°C | |||
| At Idle Speed: 23.21-29.01 psi (160-200 kPa) | |||
| At 4000 RPM: 49.31-55.11 psi (340-380 kPa) | |||
| Overhaul | Engine Mechanical Specifications | ||
| Torque | Fastener Specifications | ||
| 1.3L | |||
| Compression | Engine Compression Test | ||
| Oil Pressure @ Pressure Sensor Location @1500 RPM 20°C: 18.13 - 26.83 psi (125 - 185 Kpa) | Oil Pressure @ Oil Filter Adapter @1500 RPM 20°C: 19.58 - 28.28 psi (135 - 195 Kpa) | ||
| Overhaul | Engine Mechanical Specifications | ||
| Torque | Fastener Specifications | ||
| Fluid Specifications | See FLUIDS under MAINTENANCE/FLUIDS tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button. | ||
| Flex Plate Torque | |||
| 1.2L | First Pass: 15 N.m (11 lb ft) Second Pass: 20 N.m (15 lb ft) Final Pass: 70 Degrees |
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| 1.3 | First Pass: 15 N.m (11 lb ft) Final Pass: 75 Degrees |
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| Fuel System | |||
| Fuel Pressure Test Procedure | 1.2L See Circuit/System Verification 1.3L See Circuit/System Verification |
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| Fuel Filter Location | Strainer is located at lower end of the fuel tank fuel pump module | ||
| Fuel Filter R & I | |||
| 1.2L | Fuel Pump Replacement | ||
| 1.3L | Fuel Tank Fuel Pump Module Replacement (AWD) or Fuel Tank Fuel Pump Module Replacement (FWD) | ||
| Ignition | |||
| Firing Order & Cylinder Identification | FIRING ORDER & CYLINDER IDENTIFICATION | ||
| Ignition Wires (Resistance) | Coil On Plug | ||
| Ignition Wires (Routing) | Coil On Plug | ||
| Spark Plug | |||
| 1.2L: Refer to Electronic Parts Catalogue | |||
| Gap | 0.60 - 0.70 mm (0.024 - 0.028 in) | ||
| Torque | 12 lb ft (16 N.m) | ||
| 1.3L: Refer to Electronic Parts Catalogue | |||
| Gap | 0.025-0.029 in (0.65-0.75 mm) | ||
| Torque | 12 lb ft (16 N.m) | ||
| Starting | |||
| Starter | |||
| Starter Replacement (LIH) or Starter Replacement (L3T) | |||
| Torque | Fastener Specifications | ||
| Wheel Alignment | |||
| Adjustment Specifications | Wheel Alignment Specifications | ||
| Torque | Fastener Specifications | ||
| Wheel & Tire | |||
| Wheel Lug Nut Torque | 103 lb ft (140 N.m) For Wheel Nut Tightening Sequence, see illustration under wheel and tire Installation Procedure | ||