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Power Transfer Unit Extension Housing Installation

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Fig 1: Exploded View Of Power Transfer Unit Extension Housing Components With Tightening Sequence
GM3793523Courtesy of GENERAL MOTORS COMPANY
Power Transfer Unit Extension Housing Installation

Callout Component Name
1 Power Transfer Unit Cover Housing Seal

Procedure

  1. Install a NEW seal. Do NOT reuse the old seal.
  2. Inspect the extension housing and main housing seal surfaces to ensure they are clean and free of damage prior to assembly.
2 Power Transfer Unit Cover Housing
3 Power Transfer Unit Cover Housing Bolt [10x]
CAUTION:

This vehicle is equipped with torque-to-yield or single use fasteners. Install a NEW torque-to-yield or single use fastener when installing this component. Failure to replace the torque-to-yield or single use fastener could cause damage to the vehicle or component.

CAUTION:

Refer to Fastener Caution .

Procedure

  1. Clean the internal threads (no residual pre-applied adhesive allowed)
  2. Use NEW bolts without pre-applied adhesive
  3. Apply threadlocker to the threads of the NEW bolts. Adhesives, Fluids, Lubricants, and Sealers 

Tighten in sequence 
  1. First Pass: 28 N.m (21 lb ft)
  2. Final Pass: 90 degrees