Test Description
The numbers below refer to the step numbers on the diagnostic table.
- 5
This step tests the system for restrictions.
- 7
This step tests the following components for the following conditions:
- The power steering pump for internal leaks
- The power steering pipes for kinks
- 8
This step tests the ability of the power steering pump to regulate flow at maximum pressure.
- 10
This step tests the ability of the power steering pump to regulate flow under normal operating conditions.
- 12
This step tests the internal components of the power steering pump and the steering gear.
| Step | Action | Value(s) | Yes | No |
|---|---|---|---|---|
DEFINITION: The Power Steering System Test procedure will perform the following functions:
|
||||
| 1 | Inspect the power steering fluid for the following indications of contamination:
Is the fluid free of contamination? |
- | Go to Step 3 | Go to Step 2 |
| 2 | Flush the power steering system. Refer to Power Steering System Flushing . Did you complete the procedure? |
- | Go to Step 3 | - |
| 3 |
NOTE:
Attempt to duplicate the condition.Is the condition present?In order to accurately diagnose the system, the malfunction must be present during the test procedure. |
- | Go to Step 4 | System OK |
| 4 |
|
- | Go to Step 5 | - |
| 5 |
CAUTION:
Do not hold the steering wheel in the full turn position longer than 5 seconds, as damage to the steering pump may result. |
1379 kPa (200 psi) |
Go to Step 6 | Go to Step 7 |
| 6 |
NOTE:
Locate and repair the restriction.Did you complete the repair?A restriction may be present in the power steering system. Turn OFF the engine IMMEDIATELY. |
- | Go to Step 15 | - |
| 7 |
|
4827 kPa (700 psi) |
Go to Step 11 | Go to Step 8 |
| 8 |
NOTE:
Fully close then open the CH-44721
analyzer valve 3 times. Record all of the high pressure readings. Refer to Power Steering Pump Specifications for the power steering system pressure relief specifications.Are the 3 high pressure readings within specifications?Do not leave the valve closed for more than 5 seconds, or internal pump damage could accrue. |
- | Go to Step 9 | Go to Step 13 |
| 9 | Are the three high pressure readings within 245 kPa (50 psi) of each other? | - | Go to Step 10 | Go to Step 13 |
| 10 |
|
- | Go to Step 11 | Go to Step 13 |
| 11 | Is the difference between the actual flow reading and the maximum flow specification more than 3.8 L (1 gal) per minute? | - | Go to Step 13 | Go to Step 12 |
| 12 | Turn the steering wheel from steering stop to steering stop and record the FLOW readings at each stop. Is the flow LOWER than 3.8 L (1 gal) per minute? |
- | Go to Step 15 | Go to Step 14 |
| 13 | Replace the power steering pump. Refer to Power Steering Pump Replacement . Did you complete the replacement? |
- | Go to Step 15 | - |
| 14 | The steering gear is leaking across the piston or bypassing the valve circuit. Replace the steering gear. Refer to Steering Gear Replacement (N40 With MNK) , Steering Gear Replacement (NJ1 With MNH or MNK) , Steering Gear Replacement (NJ1 With MR5) , and Steering Gear Replacement (N40 With M4P) . Did you complete the replacement? |
- | Go to Step 15 | - |
| 15 | Test the power steering system for the original condition. Does the original condition still exist? |
- | Go to Step 5 | Go to Step 16 |
| 16 |
|
- | System OK | - |