Power Transfer Unit/Transfer Case - AAM

• Specifications
  • Fastener Specifications
  • Approximate Fluid Capacities
  • Adhesives, Fluids, Lubricants, and Sealers
• Component Locator
  • Transfer Case Disassembled View
    • Transfer Case Components
    • Transfer Case Seal View
    • Transfer Case Mounting
    • Vent Hose Assembly
• Diagnostic Information and Procedures
  • Symptoms - Transfer Case
    • Strategy Based Diagnostics
    • Visual/Physical Inspection
    • Intermittent
    • Symptom List
  • Noisy in Drive
  • Noisy When Coasting
  • Intermittent Noise
  • Constant Noise
  • Transfer Case Leak Diagnosis
• Repair Instructions - On Vehicle
  • Transfer Case Fluid Replacement
    • Removal Procedure
    • Installation Procedure
  • Drain Plug Replacement
    • Removal Procedure
    • Installation Procedure
  • Fill Plug Replacement
    • Removal Procedure
    • Installation Procedure
  • Front Output Shaft Seal Replacement
    • Special Tools
    • Removal Procedure
    • Installation Procedure
  • Front Wheel Drive Intermediate Shaft Replacement
    • Special Tools
    • Removal Procedure
    • Installation Procedure
  • Rear Output Shaft Seal Replacement
  • Intermediate Drive Shaft Dirt Deflector Replacement
    • Special Tools
    • Removal Procedure
    • Installation Procedure
  • Front Wheel Drive Shaft Seal Replacement - Case Side
    • Removal Procedure
    • Installation Procedure
  • Front Wheel Drive Intermediate Shaft Bearing Replacement
    • Special Tools
    • Removal Procedure
    • Installation Procedure
  • Transfer Case Replacement
    • Removal Procedure
    • Installation Procedure
  • Input Shaft Seal Replacement
    • Removal Procedure
    • Installation Procedure
• Repair Instructions - Off Vehicle
  • Transfer Case Disassemble
    • Oil Drain Plug Removal
    • Oil Fill Plug Removal
    • Transfer Case Vent Removal
    • Transfer Case-to-Transmission Seal Removal
    • Locating Bushing Removal
    • Front Wheel Drive Intermediate Shaft Removal
    • Front Wheel Drive Intermediate Shaft Bearing Removal
    • Rear Output Shaft Seal Removal
    • Rear Output Shaft Housing Removal
    • Rear Extension Housing Removal
    • Input Shaft and Idler Shaft Removal
    • Input Shaft Bearing Retainer Front Seals Removal
    • Idler Gear Shaft Front Seal Removal
    • Idler Gear Shaft Rear Seal Removal
    • Input Shaft Bearing Retainer Rear Seal Removal
    • Front Wheel Drive Intermediate Shaft Seal Removal
  • Transfer Case Cleaning and Inspection
    • Transfer Case Housing
    • Rear Extension Housing
    • Input Shaft
    • Idler Gear and Idler Shaft
  • Transfer Case Assemble
    • Front Wheel Drive Intermediate Shaft Seal Installation
    • Input Shaft Bearing Retainer Rear Seal Installation
    • Idler Gear Shaft Rear Seal Installation
    • Idler Gear Shaft Front Seal Installation
    • Input Shaft Bearing Retainer Front Seals Installation
    • Input Shaft and Idler Gear Installation
    • Rear Extension Housing Installation - Model Dependent
    • Rear Extension Housing Installation - RPO MH4
    • Rear Output Shaft Seal Installation
    • Front Wheel Drive Intermediate Shaft Bearing Installation
    • Front Wheel Drive Intermediate Shaft Installation
    • Locating Bushing Installation
    • Transfer Case-to-Transmission Seal Installation
    • Transfer Case Vent Installation
    • Oil Drain Plug Installation
    • Oil Fill Plug Installation
• Description and Operation
  • Transfer Case Identification
    • AAM First Design Label Location
    • AAM First Design Label
      • Bar Code
    • AAM Second Design Label Location
    • AAM Second Design Label
      • Bar Code
  • Transfer Case Description and Operation
    • Transfer Case Identification
    • General
    • Housing and Cover
    • Bearings and Races
    • Input Shaft
    • Idler Gear
    • Rear Output Shaft Housing
• Special Tools and Equipment
  • Special Tools