Circuit/System Testing
- Ignition OFF and all vehicle systems OFF, disconnect the KR2 Headlamp Washer Pump Relay. It may take up to 2 min for all vehicle systems to power down.
- Test for less than 10 Ω between the ground circuit terminal 2 and ground.
- If 10 Ω or greater
- Ignition OFF.
- Test for less than 2 Ω in the ground circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, repair the open/high resistance in the ground connection.
- If less than 10 Ω
- Ignition ON.
- Verify a test lamp illuminates between the B+ circuit terminal 3 and ground.
- If the test lamp does not illuminate and the circuit fuse is OK
- Ignition OFF, remove the test lamp.
- Test for less than 2 Ω in the B+ end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, verify the fuse is OK and there is voltage at the fuse.
- If the test lamp does not illuminate and the circuit fuse is open
- Ignition OFF, remove the test lamp.
- Test for infinite resistance between the B+ circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance
- Disconnect the harness connector at the G16 Headlamp Washer Pump.
- Test for infinite resistance between the control circuit terminal 2 and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance
- Connect the KR2 Headlamp Washer Pump Relay and install a new fuse.
- Connect a test lamp between the control circuit terminal 2 and ground, ignition ON.
- Verify the test lamp turns On and Off when commanding the Headlamp Washer Relay Command Active and Inactive with a scan tool.
- If the test lamp does not turn On and Off, replace the relay.
- If the test lamp turns On and Off, test or replace the G16 Headlamp Washer Pump.
- If the test lamp illuminates
- Connect a test lamp between the control circuit terminal 2 and the ground circuit terminal 1.
- Verify the test lamp turns ON and OFF when commanding the Headlamp Washer Relay Command Active and Inactive with a scan tool.
- If the test lamp is always OFF
- Ignition OFF, remove the test lamp, disconnect the X5 harness connector at the K9 Body Control Module.
- Test for infinite resistance between the control circuit terminal 26 and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance
- Test for less than 2 Ω in the control circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K9 Body Control Module.
- If the test lamp is always ON
- Ignition OFF, remove the test lamp, disconnect the X5 harness connector at the K9 Body Control Module, ignition ON.
- Test for less than 1 V between the control circuit and ground.
- If 1 V or greater, repair the short to voltage on the circuit.
- If less than 1 V, replace the K9 Body Control Module.
- If the test lamp turns ON and OFF
- Verify that a test lamp does not illuminate between the control circuit terminal 5 and ground.
- If the test lamp illuminates
Repair the short to voltage on the control circuit
- If the test lamp does not illuminate
- If the test lamp illuminates
- Ignition OFF and all vehicle systems OFF, remove the test lamp, disconnect the harness connector at the G16 Headlamp Washer Pump. It may take up to 2 min for all vehicle systems to power down.
- Test for less than 10 Ω between the ground circuit terminal 1 and ground.
- If 10 Ω or greater
- Ignition OFF.
- Test for less than 2 Ω in the ground circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, repair the open/high resistance in the ground connection.
- If less than 10 Ω
- Connect the harness connector at the G16 Headlamp Washer Pump.
- Ignition ON, connect a 30 A fused jumper wire between the B+ circuit terminal 3 and the control circuit terminal 5.
- Verify the G16 Headlamp Washer Pump is activated.
- If the G16 Headlamp Washer Pump does not activate
- Ignition OFF, remove the jumper wire, disconnect the harness connector at the G16 Headlamp Washer Pump.
- Test for less than 2 Ω in the control circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the G16 Headlamp Washer Pump.
- If the G16 Headlamp Washer Pump activates
- Test or replace the KR2 Headlamp Washer Pump Relay.