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Home >> Buick >> 2016 >> Cascada Base >> Repair and Diagnosis >> External Pages >> Different car >> Section 49 (Disc Brake System) >> Repair Instructions >> Front Brake Caliper Bracket Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2016 Chevrolet Malibu Limited. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the brake caliper bracket (1).
    Fig 1: Brake Caliper Bracket
    GM1873956Courtesy of GENERAL MOTORS COMPANY
  2. Install new brake caliper bracket bolts (1) and tighten to 150 N.m (111 lb ft) + 45 degrees + 15 degrees.
    Fig 2: Brake Caliper Bracket Bolts
    GM1873953Courtesy of GENERAL MOTORS COMPANY
    CAUTION: Refer to Fastener Caution .
  3. Install the brake pad springs (1).
    Fig 3: Brake Pad Springs
    GM1873947Courtesy of GENERAL MOTORS COMPANY
  4. Install the inner brake pad (1).
    Fig 4: Inner & Outer Brake Pads
    GM2249486Courtesy of GENERAL MOTORS COMPANY
    NOTE: Note the location of the wear sensor for correct installation.
  5. Install the outer brake pad (2).
  6. Install the brake caliper to the brake caliper bracket.
  7. Using a backup wrench to hold the brake caliper guide pin stationary, install the brake caliper guide pin bolts (1) and tighten to 27 N.m (20 lb ft).
    Fig 5: Brake Caliper Guide Pin Bolts
    GM2249481Courtesy of GENERAL MOTORS COMPANY
  8. Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation .
  9. With the engine OFF, gradually apply the brake pedal to approximately 2/3 of its travel distance.
  10. Slowly release the brake pedal.
  11. Wait 15 seconds, then repeat steps  910 until a firm brake pedal is obtained. This will properly seat the brake caliper piston and brake pads.
  12. Fill the master cylinder reservoir. Refer to Master Cylinder Reservoir Filling .
  13. Burnish the brake pads and rotors. Refer to Brake Pad and Rotor Burnishing .