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Home >> Buick >> 2016 >> Cascada Base >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Controls And Fuel - 1.6L (LWC) - Repair Instructions >> Repair Instructions >> Fuel Injection Fuel Rail Assembly Replacement >> Removal Procedure

Removal Procedure

WARNING:

Refer to Safety Goggles and Fuel Warning .

CAUTION:

When working on the fuel rail and fuel injectors, always maintain a clean work surface. Failure to maintain a clean work surface can result in contaminant on the injector seals and cause leaks.

  1. Remove the fuel injector rail assembly. Refer to Fuel Injection Fuel Rail Assembly Removal and Installation .
  2. Fig 1: Plate, Bolts And Supports
    GM2918404Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    The EN-51146-2-5  calibrations tools must be installed.

  3. Remove the 8 plate bolts (1) and remove the EN-51146-1-2  plate (2), counterhold with a wrench (4) at the EN-51146-1-1  supports (3).
  4. Remove the 8 EN-51146-1-1  supports (3).
  5. Fig 2: Fuel Injection Fuel Rail
    GM2918407Courtesy of GENERAL MOTORS COMPANY
  6. Disconnect the 4 fuel injector wiring harness plugs (2).
  7. Remove the 4 fuel injectors (3) from the fuel injection fuel rail (1).
  8. Fig 3: Fuel Injectors And Seals
    GM3216232Courtesy of GENERAL MOTORS COMPANY
  9. Remove and DISCARD the O-ring seals (1) from the fuel injectors (2).

Cleaning Procedure 

Clean the fuel injector bores and clean the fuel injectors, if the fuel injectors will be re-installed. Refer to Fuel Injector and Fuel Injector Bore Cleaning and Inspection .