Common Specs & Procedures Index
ENCORE COMMON SPECS & PROCEDURES
| System | Specification/Procedure | ||
|---|---|---|---|
| Air Conditioning | |||
| Service | REFRIGERANT SYSTEM SPECIFICATIONS | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Axle Nut/Hub Nut (Torque to Yield) | |||
| Front | First Pass 50 N.m (37 lb ft) Final Pass + 60 degrees |
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| Rear | First Pass 50 N.m (37 lb ft) Final Pass + 60 degrees |
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| Battery | BATTERY USAGE | ||
| Brakes | |||
| Bleeding Sequence | Right Rear, Left Rear, Right Front, Left Front, (see HYDRAULIC BRAKE SYSTEM BLEEDING (MANUAL) Or HYDRAULIC BRAKE SYSTEM BLEEDING (PRESSURE) | ||
| Disc Brakes | |||
| Service Specifications | DISC BRAKE COMPONENT SPECIFICATIONS | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Drum Brakes | |||
| Service Specifications | DRUM BRAKE COMPONENT SPECIFICATIONS | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Charging | |||
| Generator | BATTERY USAGE | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Drive Belts | |||
| Adjustment | Non-Adjustable Serpentine Belt | ||
| Drive Belt Routing | For 1.4L, See illustration under DRIVE BELT REPLACEMENT or For 1.8L, See illustration under DRIVE BELT REPLACEMENT |
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| Engine Cooling | |||
| General Service Specifications | N/A | ||
| Radiator Cap Pressure | Pressure Stamped On Cap | ||
| Thermostat R & I | |||
| 1.4L, | ENGINE COOLANT THERMOSTAT REPLACEMENT (LUV, LUJ) | ||
| 1.8L | ENGINE COOLANT THERMOSTAT REPLACEMENT (2HO, LDE, LFH) | ||
| Water Pump R & I | |||
| 1.4L | N/A | ||
| 1.8L | WATER PUMP REPLACEMENT (2HO, LDE) | ||
| Engine Mechanical | |||
| 1.4L | |||
| Compression | ENGINE COMPRESSION TEST | ||
| Oil Pressure | At Idle 150 kPa (22 psig) At 3,000-3500 RPM 380-650 kPa (55-94 psig) |
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| Overhaul | ENGINE MECHANICAL SPECIFICATIONS | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS (1.4L LUH, LUJ AND LUV) | ||
| 1.8L | |||
| Compression | ENGINE COMPRESSION TEST | ||
| Oil pressure | At Operating Temperature And Idle at least 130 kPa (18.85 psi) | ||
| Overhaul | ENGINE MECHANICAL SPECIFICATIONS | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Fluid Specifications | See FLUIDS under MAINTENANCE/FLUIDS tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button. | ||
| Flywheel/Flex Plate/Drive Plate Torque | |||
| 1.4L | First Pass 60 N.m (44 lb ft) Second Pass - + 45 Degrees Final Pass - + 15 Degrees |
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| 1.8L | First Pass 35 N.m (26 lb ft) Second Pass - + 30 Degrees Final Pass - + 15 Degrees |
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| Fuel System | |||
| Pressure Specification | 1.4L - Ignition ON, Engine OFF 345-650 kPa (50-94 psi) 1.8L - Ignition ON, Engine OFF 345-414 kPa (50-60 psi) |
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| Fuel Pressure Test Procedure | 1.4L See CIRCUIT/SYSTEM VERIFICATION 1.8L See CIRCUIT/SYSTEM VERIFICATION |
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| Fuel Filter Location | 1.4L Strainer is located at lower end of the fuel tank fuel pump module 1.8L Strainer is located at lower end of the fuel tank fuel pump module |
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| Fuel Filter R & I | |||
| 1.4L | FUEL TANK FUEL PUMP MODULE REPLACEMENT (FWD) Or FUEL TANK FUEL PUMP MODULE REPLACEMENT (AWD) | ||
| 1.8L | FUEL TANK FUEL PUMP MODULE REPLACEMENT (AWD) Or FUEL TANK FUEL PUMP MODULE REPLACEMENT (FWD) | ||
| Ignition | |||
| Firing Order & Cylinder Identification | FIRING ORDER & CYLINDER IDENTIFICATION | ||
| Ignition Wires (Resistance) | Coil On Plug | ||
| Ignition Wires (Routing) | Coil On Plug | ||
| Spark Plug | |||
| 1.4L Type = Refer to Electronic Parts Catalogue | |||
| Gap | 0.70 mm (0.028 in) | ||
| Torque | 25 N.m (18 lb ft) | ||
| 1.8L Type = Refer to Electronic Parts Catalogue | |||
| Gap | 0.8-0.9 mm (0.031-0.035 in) | ||
| Torque | 25 N.m (18 lb ft) | ||
| Starting | |||
| Starter | N/A | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Wheel Alignment | |||
| Adjustment Specifications | WHEEL ALIGNMENT SPECIFICATIONS | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Wheel & Tire | |||
| Wheel Lug Nut Torque | 140 N.m (103 lb ft) For tightening sequence, see illustration under INSTALLATION PROCEDURE | ||