Final Drive Assembly: Reassembly
- Assemble differential side gears and thrust washers into carrier. Using petroleum jelly, stick thrust washers onto pinion gears. Assemble pinion gears and washers into carrier.
- Slide pinion shaft through both pinion gears for alignment, then remove shaft. Rotate pinion gears into position, then install pinion shaft. Tap retaining pin into position using a plastic hammer.
- Tap speed sensor rotor (if removed) into position using soft mallet. Install sun gear with stepped side facing parking gear. Assemble parking gear on sun gear.
- Inspect carrier-to-case selective thrust washer for damage. Install thrust washer onto carrier hub. Install thrust bearing onto thrust washer and retain with petroleum jelly.
- Assemble thrust bearing on internal gear. Install internal gear to case and install snap ring. Move detent lever out of "P" position. Install final drive assembly into case.
- To measure final drive end play, install dial indicator so pointer contacts Adapter (J-26958-10). See Fig 2. Lift speed sensor rotor with Snap Ring Remover (J-28585), and read dial indicator.
- Correct end play is .008-.025" (.20-.63 mm). If necessary, adjust end play with selective carrier-to-case thrust washer. See CARRIER-TO-CASE SELECTIVE THRUST WASHER SIZES .
CARRIER-TO-CASE SELECTIVE THRUST WASHER SIZES
| Washer ID No. | Color | Thickness: In. (mm) |
|---|---|---|
| 0 | Orange | .055-.059 (1.40-1.50) |
| 1 | White | .059-.063 (1.50-1.60) |
| 2 | Blue | .063-.067 (1.60-1.70) |
| 3 | Pink | .067-.071 (1.70-1.80) |
| 4 | Brown | .071-.075 (1.80-1.90) |
| 5 | Green | .075-.079 (1.90-2.00) |
| 6 | Black | .079-.083 (2.00-2.10) |
| 7 | Purple | .083-.087 (2.10-2.20) |
| 8 | Purple/White | .087-.091 (2.20-2.30) |
| 9 | Purple/Blue | .091-.094 (2.30-2.40) |