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Regulator Check (Heavy-Duty Alternator)

NOTE: As regulator is fully enclosed, there is no practical test of this unit.
  1. If none of the previous tests shows any defects and an overcharged condition was present, remove voltage adjustment cap (connector body) from slip ring end frame. Using an ohmmeter with middle range scale, attach leads to each pair of adjacent terminals (4 checks in all). See Fig 1.
    Fig 1: Bench Testing Voltage Adjustment Cap (100 Amp. Heavy-Duty Alternator)
    G09316590Courtesy of GENERAL MOTORS COMPANY
  2. If any check is infinite, replace adjustment cap. There is no need to make this test for an undercharged condition.
    DELCO-REMY DELCOTRON SPECIFICATIONS
    Stamped Rated Amp. Output Test Specifications (At 14.0 Volts) Field Current (Amps.) 12 Volts @ 80°F
    Amps. RPM Amps. RPM
    37 22 2000 33 5000 4.0-4.5
    42 25 2000 38 5000 4.0-4.5
    55 30 2000 51 5000 4.0-4.5
    61 30 2000 57 5000 4.0-4.5
    63 32 2000 60 5000 4.0-4.5
    80 55 2000 76 5000 4.0-4.9
    100 ..... ..... ..... ..... 4.5-4.9