Pinion Installation & Preload Adjustment
Install a new collapsible spacer over pinion stem, then position pinion in housing. While holding pinion forward, carefully drive front pinion bearing onto pinion shaft until a few threads are exposed. Install new oil seal, then drive coupling (Chevette) or companion flange (All Others), washer and nut, and tighten until end play is removed. Rotate pinion several times to seat bearings, then check preload using an INCH lb. torque wrench. Continue tightening nut and checking preload until proper preload is obtained (see specifications ).
CAUTION:
Do not back off nut to lessen preload. If preload is exceeded, a new collapsible spacer must be installed and nut' retightened until proper preload is obtained.