Removing the engine wiring harness for sensor system
WARNING:
Hot surfaces
.
Risk of burning!
Risk of burning!
- Perform all work only on components that have cooled down.
WARNING:
Working on 12 V electrical system
.
Risk of short circuits! Risk of fire!
Risk of short circuits! Risk of fire!
- Make sure that there is no charger connected to the jump start terminal in the engine compartment.
- Detach battery ground lead from battery.
- For auxiliary batteries: Detach battery minus cables from all auxiliary batteries.
NOTE:
RISK OF DAMAGE
Damage to battery terminal, the safety battery terminal or the intelligent battery sensor (IBS) .
Damaged battery terminals can lead to malfunctions or vehicle electrical system faults .
Damage to battery terminal, the safety battery terminal or the intelligent battery sensor (IBS) .
Damaged battery terminals can lead to malfunctions or vehicle electrical system faults .
- Detach battery terminal from battery pole by carefully shifting to and fro. Do not pry off using a tool.
Preliminary work
- Refer to REMOVING THE SEAL FOR THE HOOD REAR .
- Refer to REMOVING THE ENGINE COMPARTMENT COVER PANEL IN THE REAR LEFT AND RIGHT .
- Refer to DISCONNECTING THE NEGATIVE BATTERY CABLE OF THE SYSTEM BATTERY .
- Refer to REMOVING LEFT AND RIGHT WIPER ARM .
- Refer to REMOVING THE COWL COVER .
- Refer to REMOVING TRAILING LINK AT SPRING BOLT .
- Refer to REMOVING THE BULKHEAD UPPER PART .
- Refer to REMOVING THE SECOND BULKHEAD AT THE BOTTOM .
- Refer to REMOVING STAND FOR THE HOOD GASKET LEFT AND RIGHT .
- Refer to REMOVING SUSPENSION STRUT BRACE .
- Refer to REMOVING INTAKE SILENCER HOUSING .
- Refer to REMOVING THE TOP RIGHT AND LEFT COVER IN THE ENGINE COMPARTMENT .
- Refer to REMOVING FRONT CROSS CONNECTION .
- Refer to REMOVING THE LEFT AND RIGHT FRONT-END STRUT .
- Refer to REMOVING THE REAR TOP CROSS CONNECTION .
- Refer to REMOVING THE LEFT-HAND AIR DUCT .
- Refer to REMOVING THE COVER PANEL OF THE DME CONTROL UNIT .
- Refer to REMOVING THE DME CONTROL UNIT .
- Refer to REMOVING THE INTEGRATED POWER SUPPLY MODULE (PDM) .
- Refer to REMOVING CONTROL UNIT BRACKET .
- Refer to REMOVING THE FRONT LEFT AND RIGHT WHEELS .
- Refer to REMOVING THE FRONT UNDERBODY PROTECTION .
- Refer to REMOVING THE CENTER UNDERBODY PROTECTION .
- Refer to REMOVING THE FRONT RIGHT LOWER WHEEL ARCH COVER .
- Refer to PARTIALLY REMOVING BOTH FRONT WHEEL ARCH TRIMS .
- Refer to REMOVING THE FRONT SECTION OF THE FRONT WHEEL ARCH COVER ON THE LEFT AND RIGHT .
- Refer to REMOVING THE COVER OF THE STEERING ASSEMBLY ON THE RIGHT .
- Refer to DRAINING THE COOLANT FROM THE LOW-TEMPERATURE COOLING SYSTEM .
- Refer to REMOVING FAN COWL .
- Refer to DRAINING THE COOLANT FOR THE HIGH-TEMPERATURE COOLANT CIRCUIT .
- Refer to REMOVING CHARGE AIR COOLER .
- Refer to REMOVING TANK VENT VALVE .
Engine wiring harness for sensor system
NOTE:
RISK OF DAMAGE
Electrostatic discharge .
Damage to or destruction of electrical components .
Electrostatic discharge .
Damage to or destruction of electrical components .
- Leave the electrical components in their original packaging until they are being installed. Only use the original packaging for returning the product. Always package removed components straight away.
- Read and comply with user information on using the associated special tool 12 7 060.
- Only tap the housings of electrical components. Do not tap pins or multi-pin connectors directly.
- Wear electrically conductive clothing and antistatic shoes (with ESD symbol).
- For additional information see: 61 35... NOTES ON ELECTROSTATIC DISCHARGE (ESD) PROTECTION .
NOTE:
RISK OF DAMAGE
Damage to wires when disconnecting connectors and plug connections. Sheared wires can cause a short circuit .
Damage to wires when disconnecting connectors and plug connections. Sheared wires can cause a short circuit .
- Do not pull on wires when disconnecting connectors and plug connections.
- Unlock and disconnect plug connections (1).
- Unlock and disconnect plug connections (1).
- Release the clamps (arrows).
- Unlock and disconnect the plug connections (1) and (2).
- Loosen the clamp (arrow).
- Loosen screws (1).
- Unlock the lock (arrow).
- Remove the wiring harness section (2) and put to one side.
- Loosen screws (1).
- Feed out the engine wiring harness (2) for the sensor system 1 and set it aside.
- Unlock and disconnect plug connections (1).
- Release the clamps (arrows).
- Loosen clamp (1).
- Feed out the charge air line (1) in the arrow direction and set it to the side.
- Unlock plug connections (1) and disconnect.
- Unlock plug connection (1) and disconnect.
- Loosen the clamp (arrow).
- Release the clamps (1).
- Feed out the engine wiring harness (2) for the sensor system 1 and set it aside.
- Feed out and remove the engine wiring harness (1) for the sensor system 1.