LEMON Manuals: Even more car manuals for everyone
Home >> BMW >> 2017 >> i3 Range Extender >> Repair and Diagnosis (Single Page) >> Collision >> Body Panels >> Collision - Body Panel Repair (I01) >> Body Repair General Information >> 41 00... Repair Ground Pin

41 00... Repair Ground Pin

If a ground pin is damaged, then it should be replaced by a blind rivet nut positioned, if possible, at the same position.

The only exception is rear end on the right side. Other positions are used here for the reasons of accessibility.

Overview of parts:

Material BMW part number Remarks
Blind rivet nutM10 39 20 6 869 532 Clamping area 3 to 4.5 mm
Blind rivet nutM10 39 20 6 869 533 Clamping area 4.5 to 6 mm
M10 screw 07 11 9 908 516 M10x16
M10 screw 07 12 9 904 655 M10x20
Required only while using shim.
Shim 39 20 6 868 683 Required only for screw connection of a comb connector on ground pin.
Seam sealing Refer to OVERVIEW OF CONSUMABLES   

If required, remove residue of cut-off ground pin (1).

G11145940Courtesy of BMW OF NORTH AMERICA, INC.

Mark position of bore hole (1) and punch-mark component.

G11145908Courtesy of BMW OF NORTH AMERICA, INC.

Attention! 

Wear safety goggles.

Drill a bore hole (1) with 13 mm diameter and deburr it; predrill with a smaller drill if necessary.

Counter-bore a bore hole (1).

Countersink depth 2 mm.

G11145909Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: If the specified drill bit diameter is not observed:
  • the knurling on the blind rivet nut is rendered useless
  • the component will be damaged when the blind rivet nut is set

Hand-held riveting device MB512: 

IMPORTANT: Follow manufacturer's operating instructions.
Make sure blind rivet nut correctly contacts component.

Select blind rivet nut M10 depending upon material thickness.

Set blind rivet nut M10 with hand-held riveting device (1).

G11145943Courtesy of BMW OF NORTH AMERICA, INC.

Grind the area (1) around the blind rivet nut (2) to bare metal.

G11145944Courtesy of BMW OF NORTH AMERICA, INC.

Secure grounding cable (1) with screw (2).

Screws M10 tightening torque 41 11 7AZ .

Complete sealing of screw (2) and cable shoe of ground cable (1) with seam sealing.

G11145912Courtesy of BMW OF NORTH AMERICA, INC.

Overview of changed positions: 

Ground pins (1) to (3) cannot be set on the same position.

IMPORTANT: Maximum only two cable shoes cab be screwed for each ground pin.

If the ground pin (3) is damaged, then the grounding cable screwed on there should be screwed on the position (2).

The grounding cables from position (2) are screwed on the new blind rivet nut on the rear side of cast part.

G11145946Courtesy of BMW OF NORTH AMERICA, INC.

Schematic diagram of possible positions on the rear side of the cast part.

G11145947Courtesy of BMW OF NORTH AMERICA, INC.