General Orphan Data
- Adjusting the eccentric shaft to minimum lift
- Block the crankshaft in the TDC firing position of cylinder 1 (manual transmission)
- Blocking the camshafts
- Blocking the crankshaft in the TDC firing position of the first cylinder (automatic transmission)
- Bring front compartment lid in the service position
- Carry out the following follow-up work
- Carrying out vehicle test
- Check engine oil level
- Checking the position of the intake camshaft (cylinder head removed)
- Checking the position of the intake camshaft at cylinders 3 and 4 (cylinder head removed)
- Checking/Adding the transmission oil level (GA8HP45Z, GA8HP50Z, GA8HP70Z, GA8HP75Z, GAHP90Z)
- Connect the charge air line to the exhaust turbocharger
- Connect the coolant line to the high-temperature coolant circuit
- Connecting connector A46*6B to the control unit
- Connecting the battery earth lead
- Connecting the connector with the DME control unit and the power distribution box (PDM)
- Connecting the coolant feeder hose to the connecting bracket
- Connecting the diagnostic system for possible integration level encoding and programming
- Crank engine twice (automatic transmission)
- Crank the engine twice (manual transmission)
- Delete fault memory
- Detach oil supply line from the engine block
- Detach the propeller shaft from the transmission and tie it up on the vehicle floor
- Detaching the charge air line from the throttle body
- Detaching the gearshift lever cover
- Disassembling all special tools
- Disassembling the special tool 2 358 122
- Disconnect the charge air line from the exhaust turbocharger
- (Disconnecting the battery earth lead)
- Disconnecting the connector A46*6B from the control unit
- Disconnecting the connector from the DME control unit and from the power distribution box (PDM)
- Drain the engine oil (remove the full-flow oil filter)
- Tightening the oil filter cover
- Evacuating the air conditioning
- Fasten charge air line to the throttle body
- Filling the air conditioning
- For replacement: Reset adaptation values
- If the DME control unit is replaced
- Install acoustic cover at front
- Uninstalling the cover for the DME control unit
- Install cover for the DME control unit
- Install front panel, center
- Install right engine support arm
- Install right luggage compartment trim panel
- Install the connecting support with the tension strut
- Install the connecting support
- Install the coolant feed line (coolant return line is removed)
- Install the front section of the right wheel arch cover
- Install the protective plate for the fuel lines
- Install the tension strut (rear end)
- Install the unfiltered-air snorkel
- Install transmission cross member
- (Install transmission)
- Install valve springs
- Installing air conditioning compressor
- Installing all spark plugs
- Installing Lambda oxygen sensor
- Installing switch trim on the front left or right front door trim panel
- Installing the complete exhaust system
- Installing the design cover
- Installing the engine on the assembly jig
- Installing the front right wheel
- Installing the gearshift lever cover
- Installing the heat shield
- Installing the ignition coils
- Installing the luggage compartment floor trim panel
- Installing the magnet wheel
- Installing the oil deflector
- Installing the oil filter element
- Partially installing the propeller shaft
- Partially release propeller shaft
- Remove complete exhaust system
- Remove the heat shield
- Removing the luggage compartment floor trim panel
- Top up the transfer box oil (Active Torque Control 35L)
- Installing the outer cover on the front seat
- Remove acoustic cover at front
- Remove design cover
- Installing the oxygen sensor monitor
- Installing the partition wall attachment part
- Installing the right engine bulkhead
- Installing valve stem seals
- (Lower/raise front axle support)
- Lowering the engine and detaching the engine bridge
- Mount the front left and right wheels
- Mount the sound insulation in the front
- Mounting the propeller shaft and center mount
- Mounting the wheel
- Partially detach the sound insulation in front
- Partially remove the front seat
- Perform the following preliminary work
- Prepare the assembly jig
- Install front seat (partially removed)
- Releasing the coolant feeder hose from the connecting bracket
- Releasing the oil drain plug
- Releasing the oil filter cover
- Releasing the steering shaft on the electromechanical steering gear
- Remove air conditioning compressor
- Remove/install bearing support (lowering/raising front axle support)
- Remove engine mount from the engine
- (Remove/install front axle differential)
- Remove front panel, center
- Remove front right wheel
- Remove front section of the right wheel arch cover
- Remove fuel delivery line
- (Remove transmission)
- Remove ignition coils
- Remove outer cover on front seat
- Remove right engine support arm
- Remove right luggage compartment trim panel
- Remove the chain tensioner (engine removed)
- Remove the connecting support with the tension strut
- Remove the connecting support
- Remove the coolant feed line (coolant return line is removed)
- Remove the front left and right wheels
- Remove the protective plate for the fuel lines
- Remove the tension strut (rear end)
- Remove the unfiltered-air snorkel
- Remove trailing link at spring strut dome
- Remove transmission cross-member
- Remove valve stem seals
- Removing all spark plugs
- Removing the engine from the assembly jig
- Removing the lambda oxygen sensor
- Removing the magnet wheel
- Removing the oil deflector
- Removing the oil filter element
- Removing the oxygen sensor monitor
- Removing the right engine bulkhead
- Removing the wheel
- Removing valve springs
- Replacement: Operate the gasoline particulate filter for the first time
- Secure the engine mount on the engine
- Securing the oil feed line to the engine block
- Securing the steering shaft on the electromechanical steering gear
- Take hood out of the service position
- Tightening the oil drain plug
- Tightening the oil filter cap
- Topping up the motor oil
- Turning the engine on the vibration damper
- Version with eccentric shaft servomotor: Teaching in the end stops with the diagnostic system
- When replacing the gasoline particulate filter: Register the gasoline particulate filter
- Installing fuel delivery line