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41 00... Workshop Equipment

Minimum workshop equipment requirements in order to ensure the correct and expert performance of body repairs:

The tools listed below must be used. 

All repair stages:

TOOL SPECIFICATION

  Steel Aluminium
Tool Structure Outer skin Structure Outer skin
Vaupel pressure cup spray gun for cavity preservation x x x x

Repair stage 1:

TOOL SPECIFICATION

  Steel Aluminium
Tool Structure Outer skin Structure Outer skin
Body tool trolley x x   x
Aluminium bodywork tool assortment     x x

Repair stage 2:

TOOL SPECIFICATION

  Steel Aluminium
Tool Structure Outer skin Structure Outer skin
Body tool trolley x x    
Bodywork saw x x    
Belt sander x x x x
Single-handed grinder x x x x
Welding spot remover x x    
Universal riveting tool x x x  
Punch riveting tool x x x  
CARTRIDGE GUN  for adhesives x x   x

Repair stage 3:

TOOL SPECIFICATION

  Steel Aluminium
Tool Structure Outer skin Structure Outer skin
Body tool trolley x x    
Aluminium bodywork tool assortment     x x
Bodywork saw x x    
Belt sander x x x x
Single-handed grinder x x x x
Welding spot remover x x    
Drill x   x  
MAG welding apparatus x x    
MIG welding apparatus     x (E52 only)  
Spot welding apparatus x x    
Gas welder   x    
Straightening system x   x  
Stud welding apparatus x   x  
Flame coating set     x  
Universal riveting tool     x  
CARTRIDGE GUN  for adhesives x x x  
IMPORTANT: In vehicles from model year 2001, higher-tensile and high-tensile steels are used in certain areas.
It is essential to check whether the spot-welding apparatus used conforms to the technical requirements of the currently recommended welding sets.
The use of technically obsolete equipment may have serious consequences for the structure of the vehicle (e.g. in the event of a crash). In the end, this can result in safety and product liability risks which can not be calculated.

Use and restrictions:

Definition of recommendation: 

All currently recommended spot welding sets comply according to the latest information with the requirements relating to reliable welding of today's and future BMW Group vehicles. A spot welding unit will loose its recommendation as soon as tests with materials and material combinations designated for future use in BMW Group vehicles return negative results (see "Group 1" in table). All previous application before the withdrawal of the recommendation shall remain unaffected.

DEVICE DESIGNATION CHART

  Device designation Manufacturer
Group 1
Devices currently no longer recommended
CR500 Car-O-Liner
Spot9000 Tecna
ATL 400V Wielander&Schill
Group 2
Devices currently recommended 
MIDIspot QSVM9000 Celette)(1)
MIDIspot QSVM9000 Elmatech)(1)
CR600 QSM Car-O-Liner) (1)
MIDIspot QSVM12000T Car-O-Liner
MIDIspot QSVM12000T Elmatech
(1) no longer produced

Application options and restrictions of above devices.

VEHICLE CHART

Vehicle Group 1 Group 2
All convertibles from E64 x
Except A-pillar, B-pillar, sill
x
All model series from E70 x
Except B-pillar
x
NOTE: Status October 2009

All vehicles not mentioned can be repaired with the equipment of Group 1 and Group 2.