61 13... Special tools for wiring harness repairs

Special tools required: 

• 12 1 080
• 61 0 200
• 61 0 210
• 61 0 220
• 61 0 230
• 61 0 300
• 61 0 400
• 61 1 190
• 61 4 320
• 61 9 041
• 61 9 044

Release and press-out tool: 

• Special tool 61 0 300
• Special tool 61 0 400 (MINI N12/N14)

Handling: 

• OPENING PLUG HOUSINGS AND REMOVING CONTACTS  of different plug systems.

• SI 2 05 05 217
• SI 2 05 06 294
• SI 2 08 06 312
  Fig 1: Identifying Tool Box

  Courtesy of BMW OF NORTH AMERICA, INC.

Cutting to length and stripping insulation from cables: 

Handling: 

• CUTTING CABLES TO LENGTH AND STRIP INSULATION 
  Fig 2: Checking Maximum Length Of Repair Cable

  Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (small contacts): 

• Special tool 61 4 320
  1. Tool without crimping head
  2. Crimping head (STRIPPING INSULATION AND CUTTING FIBRE-OPTIC CABLES TO LENGTH) 
  3. Crimping head (CRIMPING FIBRE-OPTIC CABLE CONTACTS) 
  4. Crimping head (CRIMPING MQS CONTACTS) 
     Fig 3: Identifying Crimping Stop Parts

     Courtesy of BMW OF NORTH AMERICA, INC.
  5. Crimping head (CRIMPING MPQ CONTACTS) 
  6. Replacement blade (face-cutting fibre-optic cables)
  7. Replacement blade with tool (insulation stripping unit)
  8. Universal crimping head (SI 2 04 06 293)

Crimping stop parts (large contacts): 

• Special tool 61 0 200 (crimping set)
• Special tool 61 0 210 (matrix set
• Special tool 61 0 220 (matrix set SLK 2.8)
• Special tool 61 0 230 (matrix set MAK 8/DFK4)

Handling: 

SI 2 02 05 194

SI 2 07 05 233

Crimping antenna elbow plugs: 

• Special tool 61 9 041 (pliers)
• Special tool 61 9 044 (matrix)

Handling: 

• Antenna elbow plug on radio receiver
  Fig 5: Identifying Crimping Antenna Elbow Plugs And Special Tools

  Courtesy of BMW OF NORTH AMERICA, INC.

Repair kit for ignition cables and for crimping fan connector receptacles 4 mm 2: 

• Special tool 12 1 080

Handling: 

• CRIMPING STOP PARTS (CONTACTS) 

Repairing ribbon cables: 

• Special tool 61 1 190

Handling: 

• REPAIRING RIBBON CABLES 
  Fig 7: Identifying Special Tool 12 1 080 Kit

  Courtesy of BMW OF NORTH AMERICA, INC.