Engine System Overview
The following provides an overview of the features of the N55 engine:
Crankcase:
- Large longitudinal ventilation holes inter-connect the crankcase lower chambers and relieve unwanted crankcase pressure between cylinders.
- Modified oil galleries enhance the supply of oil to vacuum pump.
Crankshaft: Is light weight design and has an asymmetric counterweight arrangement.
Pistons and connecting rods:
- A specially formed bushing/bore in small end of the connecting rods evenly distributes the force of the pistons on the power stroke.
- Lead-free bearing shells are installed on the big-end of the connecting rods.
Cylinder head:
- Specially designed water passages intergraded into the cylinder head enhance injector cooling.
- The combustion chambers are machined to work in conjunction with the Valvetronic III system with regard to promoting air turbulence and mixture formation.
Crankcase ventilation:
- In contrast to the N54, the N55 crankcase ventilation does not use cyclone separators.
- The cylinder and head cover have integrated blow-by passages that connect the crankcase ventilation directly to the intake ports.
VANOS:
- The N55 VANOS oil passages are simplified compared to the N54 engine.
- The solenoid valves have integrated non-return valve and 3 screen filters.
- The VANOS units are of a lightweight design for increased adjustment speed and have a reduced susceptibility to soiling.
Valvetrain:
- The N55 is the first BMW turbo engine to incorporate Valvetronic.
- The valvetrain is a new designed that combines Valvetronic III with Double VANOS.
- With Valvetronic III the 3rd generation brushless servomotor is introduced.
- The position detection sensor of eccentric shaft is now integrated in the servomotor.
Oil supply:
- An enhanced and simplified oil circuit design is used.
- The inlet pipe, oil deflector, and oil collector are combined in one component.
- Oil pump uses a Duroplast slide valve and it is electronically controlled based on a characteristic map within the engine management.
Forced induction:
- The N55 uses a single twin scroll turbocharger with vacuum operated, electronically controlled wastegate valve.
- The electric diverter valve is intergraded into the turbocharger compressor housing.
Air intake and exhaust system:
- Air intake system is similar in configuration as the N54 with the exception of the intake manifold and the use of a single turbo.
- The intercooler is an air to air type mounted in the lower area of the front bumper cover.
- The exhaust system uses no underbody catalytic converter.
Vacuum system:
- The N55 engine has a two-stage vacuum pump as on the N54.
- The vacuum system has the vacuum reservoir built into the cylinder head cover.
Fuel injection:
- HDE (high pressure fuel injection) system is installed on the N55.
- The HDE system uses solenoid valve fuel injectors instead of the piezoelectric type used on HPI.
- The high pressure pump and pressure sensors are similar in design and function in both the HDE and HPI systems.
Digital Motor Electronics (DME):
- The DME is mounted on the intake manifold and cooled by intake air.
- The location of the DME facilitates the installation of the N55 engine in several current BMW platforms/models.