41 00... Replace bolts

NOTE: On BMW and MINI bodies, various welded and pushed in bolts are being used.

Available repair options will be described below.

Single ball/double ball (version 1):

Grind off any residues of the single ball (1), if applicable.

Drill hole with diameter 7 mm.

Fig 1: Identifying Single Ball Residue

G00556613

Courtesy of BMW OF NORTH AMERICA, INC.

Set blind rivet nut (1).

Screw in single ball with thread until a height of 5 mm (double ball 10 mm) is reached.

Fig 2: Identifying Blind Rivet Nut

G00556614

Courtesy of BMW OF NORTH AMERICA, INC.

Single ball/double ball (version 2):

Grind off any residues of the single ball (1), if applicable.

Clean area with solvent cleaner R1.

Fig 3: Identifying Single Ball Residue

G00556613

Courtesy of BMW OF NORTH AMERICA, INC.

Clean bonding surface of repair element single ball (1) with solvent cleaner R1.

Bond repair element to same position using adhesive K5.

Fig 4: Identifying Surface Cleaning Area

G00556615

Courtesy of BMW OF NORTH AMERICA, INC.

Coarse threaded bolt (version 1):

Grind off any residues of the coarse threaded bolt (1), if applicable.

Fig 5: Identifying Coarse Threaded Bolt

G00556616

Courtesy of BMW OF NORTH AMERICA, INC.

Spot weld coarse threaded bolt to same position.

Fig 6: Identifying Spot Weld Area

G00556617

Courtesy of BMW OF NORTH AMERICA, INC.

Coarse threaded bolt (version 2):

Grind off any residues of the coarse threaded bolt (1), if applicable.

Drill hole with diameter 7 mm.

Set blind rivet coarse threaded bolt using riveting pliers.

Fig 7: Identifying Coarse Threaded Bolt

G00556616

Courtesy of BMW OF NORTH AMERICA, INC.