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Disconnecting High-Voltage System

WARNING: High-voltage system. Observe safety information for handling with hybrid cars. See SAFETY INFORMATION .
WARNING: The following points must be strictly observed prior to starting work.
  1. In luggage compartment: Detach and remove storage shelf. Fold luggage compartment floor panel upwards.
  2. Fold clip (1) of high-voltage safety connector (2) upward. See Fig 1.
  3. Fig 1: Identifying High-Voltage Safety Connector Clip
    G00492789Courtesy of BMW
  4. Slide high-voltage safety connector (1) up to limit position in direction of arrow. See Fig 2.
    NOTE: Screw must be visible in opening (2).
  5. Fig 2: Identifying High-Voltage Safety Connector & Screw Opening
    G00492790Courtesy of BMW
  6. Release screw (1) and remove high-voltage safety connector upwards. See Fig 3.
  7. Fig 3: Releasing High-Voltage Safety Connector Screw
    G00492791Courtesy of BMW
  8. Secure high-voltage safety connector (1) upside down (fuse (2) facing upwards) on high-voltage battery unit. Secure high-voltage safety connector with a padlock (3) to prevent it from being switched back on inadvertently. See Fig 4.
  9. Fig 4: Identifying High-Voltage Safety Connector Fuse & Padlock Position
    G00524751Courtesy of BMW
WARNING: Mandatory steps prior to carrying out further repair work:
  • Ensure instrument panel is disconnected from power supply (zero voltage)
  • Pay attention to active high-voltage warnings (indicator light, check control, etc.), determine cause and correct problem
Fig 5: Identifying Instrument Panel High-Voltage Disable Indicator
G00524752Courtesy of BMW
WARNING: Danger to life! If it cannot be established beyond doubt that the instrument cluster is de-energised, work is not permitted to begin. Before work begins, a qualified, certified electrician must verify that the system has been disconnected from the power supply (1000V AC) using appropriate measuring devices and procedures.