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Service Action 566 - N54 Program Control Units (DME For HDP) (13 09 10)

Publication date: 2010-08-03
Reference number: 13 09 10

VOLUNTARY EMISSIONS RECALL CAMPAIGN 10E-A02: N54 HIGH-PRESSURE FUEL PUMP; PROGRAM CONTROL UNITS

VOLUNTARY EMISSIONS RECALL CAMPAIGN 10E-A02: N54 HIGH-PRESSURE FUEL PUMP; PROGRAM CONTROL UNITS

TECHNICAL SERVICE BULLETIN

Reference Number(s): SI B13 09 10, Date of Issue:  March 2011
BMW: E60, E61, E71, E82, E88, E89, E90, E92, E93 with the N54 engine produced from 03/28/2006 to 02/26/2010
GROUP: Fuel Systems
Superceded Bulletin(s): SI B13 09 10, Date of Issue:  January 2011
NOTE: This Service Information bulletin supersedes SI B13 09 10 dated January 2011.

PERFORM THE PROCEDURE OUTLINED IN THIS SERVICE INFORMATION ON ALL AFFECTED VEHICLES THE NEXT TIME THEY ARE IN THE SHOP.

SUBJECT

Voluntary Emissions Recall Campaign 10E-A02: N54 High-Pressure Fuel Pump; Program Control Units 

SITUATION

The customer may complain of extended engine cranking time before the start. Also, fault code 2FBF (Fuel pressure on - release injection, pressure too low) may be stored in the DME.

CORRECTION

The new DME calibration improves the engine starting strategy and the robustness of the HDP high-pressure fuel pump.

AFFECTED VEHICLES

This Recall Campaign involves E60, E61, E71, E82, E88, E89, E90, E92, and E93 vehicles with the N54 engine produced from 03/28/2006 to 02/26/2010.

In order to determine whether a specific vehicle has had this Emissions Recall Campaign completed or is affected by this Recall Campaign, it will be necessary to utilize the "Service Menu" of DCSnet (Dealer Communication System) or the Key Reader. Based on the response of the system, either proceed with the corrective action or take no further action.

PROCEDURE

  1. Check the vehicle's integration level. If the integration levels are equal to or higher than:

    E8x/E9x - Integration level: E89X-10-12-503 or higher

    E71 - Integration level: E070-10-12-501 or higher

    E6x - Integration level: E060-10-12-501 or higher

    the vehicle is on the latest software level and does not need programming.

  2. If the integration levels are lower than displayed above, then program/recode the vehicle using the current ISTA/P version (2.40.2 or later).
IMPORTANT: When programming vehicles equipped with the MSD81 DME, make sure that the DME control module is marked for programming  in the measure plan (yellow mark in the control module tree and a "P" symbol). If the DME is not marked, you have to select it manually for programming in the control module tree (click on the module and mark the "program" checkbox), and then determine the measures plan.

After programming is completed, the DME programmed part number should be higher than "7626000". 

Note that ISTA/P will automatically reprogram and code all programmable control modules that do not have the latest software.

For information on programming and coding with ISTA/P, refer to Centernet / Aftersales Portal / Service / Workshop Technology / Vehicle Programming.

LABEL INSTRUCTIONS

After the vehicle has been checked and corrected, obtain a label (SD 92-406) and with a ball point pen, print your dealer code (5 digits) on the Recall Completion Label (see illustration). An initial quantity of 200 labels will be sent to all BMW centers. Peel the label from its backing and affix it to the right (passenger) rear side of the hood in the engine compartment, close to windshield.

G07489936
G07489937

For California centers only: It is required by the California Code of Regulations that an executed orange "Vehicle Emission Recall - Proof of Correction" certificate (SD92-084, see illustration) be provided to each customer (for vehicles registered in the state of California), once the Recall on his or her vehicle has been completed.

NOTE: Additional labels can be ordered online at BMW TIS.

WARRANTY INFORMATION

The repair described in this bulletin is covered under warranty regardless of time or mileage.

Reimbursement for this Recall will be via normal claim entry utilizing the following information:

Defect Code:  00 12 07 03 00

WARRANTY INFORMATION

Labor Operation: Labor Allowance: Description:
00 59 827 1 FRU Check the I-level; no programming needed
00 59 068 9 FRU Program the control units
00 59 069 11 FRU Program control units (including programming CAS)

In cases where ISTA requires the replacement of control modules or additional programming because certain control modules failed to program correctly, or just an initialization is required, print out the Measures Plan and/or Final Report and attach these reports to the RO in the vehicle file. This additional work should be claimed under the defect code listed in this bulletin, using the labor operation and labor allowance from the KSD2.

ATTACHMENTS

CUSTOMER LETTER

G07489938
G07489939