41 00... Carrying Over Hole Pattern

When replacing a body component, it is necessary to carry over the hole pattern from the existing body to the new component.

The following pictures are a schematic representation of carrying over the hole pattern on the example of the front wheel arch.

Necessary preliminary tasks:

Adjust new part to fit with straightening attachment.

Insert paper stencil (1) between new component (2) and engine carrier and secure with adhesive tape (3).

Carry over contour (4) of new component to stencil.

Remove new component.

Fig 1: Identifying Paper Stencil, Component And Adhesive Tape

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(1) = contour of new component.

Carry over positions of holes (2) to stencil by pressing down with thumbs.

Remove stencil.

Fig 2: Removing Stencil

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Fig 3: Lay Stencil On Flat Surface

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Lay stencil (1) on a flat surface.

Mark centerpoints of holes with crosses (2).

Then pierce paper through centerpoints (3) of holes with a pointed object.

Align stencil (1) according to contours (2) to inside of new component and secure with adhesive tape (3).

Fig 4: Aligning Stencil To Contours

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Turn over new component.

IMPORTANT: Crosses must not be visible in this view!

Set punch marks at pierced centerpoints (1).

Grip directly under punch marks for marking with punch.

Remove stencil (2).

Drill holes to approx. 3 - 4 mm dia. at punch marks (1).

Fig 5: Identifying Punch Marks

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Position new component (1) with straightening attachment on vehicle.

Drill out holes (2) to 6.7 mm dia.

Fig 6: Drill out holes (2) to 6.7 mm diameter

Courtesy of BMW OF NORTH AMERICA, INC.