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Home >> BMW >> 2004 >> 545i Standard >> Repair and Diagnosis >> Engine Performance >> Ignition System >> Engine Electrical System - Repair >> Starter With Mounting >> 12 41 041 Replacing solenoid switch

12 41 041 Replacing solenoid switch

Turn off ignition.

Remove starter motor.

Release nut (1).

Remove cable lug (2).

Fig 1: Removing Cable Lug
G03270240Courtesy of BMW OF NORTH AMERICA, INC.
CAUTION: Do not turn cable lug (2) while tightening down - risk of short circuit to starter motor housing. Tightening torque, refer to 12 41 4AZ in ENGINE ELECTRICAL SYSTEM - TIGHTENING TORQUES - 545i (4.4L) E60/N62 .

Release screws (1).

Fig 2: Identifying Retaining Screws
G03270241Courtesy of BMW OF NORTH AMERICA, INC.

Remove solenoid switch (1) and spring (2).

Unhook pin (3).

Installation: 

Check pin (3) for wear and apply grease.

Fig 3: View Of Solenoid Switch And Spring
G03270242Courtesy of BMW OF NORTH AMERICA, INC.