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Home >> BMW >> 2004 >> 545i Automatic >> Repair and Diagnosis >> Quick Lookups >> Technical Bulletins >> Technical Service Bulletins >> Wheel Alignment >> New Model Tools (04 14 03)

New Model Tools (04 14 03)

Publication date: 2003-09-01
Reference number: 04 14 03

NEW MODEL TOOLS

NEW MODEL TOOLS

TECHNICAL SERVICE BULLETIN

Reference Number(s): SI B04 14 03, Date of Issue:  September 2003
BMW: E60
GROUP: 04 - Tools and Equipment

SUBJECT

New Model Tools 

MODEL

E60

SITUATION

Distribution of the following tools will be through the Automatic Tool Shipment Program. Additional tools may be purchased through your PDC. All prices on this bulletin are introductory prices and are only valid during the Automatic Tool Shipment.

TOOL INFORMATION

T25 Torx Driver

PN 90 88 6 512 220

Price = $12.25

Fig 1: T25 Torx Driver Tool
G03461033

This extra long Torx driver is used to R & R the rear door handles.

Fig 2: Removing Rear Door Handle
G03461034

Release Hook

PN 90 88 6 520 070

Price = $31.35

Fig 3: Release Hook
G03461035

Used to remove the head restraint guides (2) by releasing the catch (1).

Fig 4: Removing Head Restraint Guide
G03461036

Coolant System Adapters

PN 90 88 6 170 113/114

Price = $88.55

  1. - Tank adapter
  2. - Cap adapter
    Fig 5: Coolant System Adapters
    G03461037

Used in conjunction with coolant system test kit 170 100 (SI B04 08 03 ) to check for leaks.

Fig 6: Coolant System Test Kit
G03461038

Seal Drift

PN 90 88 6 242 400

Price = $31.20

Fig 7: Seal Drift
G03461039

Used to fit the radial oil seal (1) on the torque converter for the 6HP19 (GA6 HP19Z) transmission.

Fig 8: Fitting Torque Converter Radial Oil Seal
G03461040

Camber Adjustment Tool

PN 90 88 6 323 190

Price = $62.30

Fig 9: Camber Adjustment Tool
G03461041

Used to adjust the front axle camber.

Fig 10: Adjusting Front Axle Camber
G03461042

AFS Gauge

PN 90 88 6 324 150

Price = $331.90

Fig 11: AFS Gauge
G03461043

Must be used  during wheel alignment to fix the steering shaft in place.

Fig 12: Fixing Steering Shaft In Place
G03461044

ARS Gauge

PN 90 88 6 330 170

Price = $33.80

Fig 13: ARS Gauge
G03461045

Used to properly position the ARS (Active Roll Stabilization lines) at the rear axle.

Fig 14: Positioning ARS (Active Roll Stabilization Lines) At Rear Axle
G03461046

Bushing Tool

PN 90 88 6 334 270

Price = $208.60

Pieces 1-5 are included with the Bushing tool.

Fig 15: Bushing Tool
G03461047

Used to R & R the rear axle carrier rubber mount.

Fig 16: Rear Axle Carrier Rubber Mount
G03461048

Distribution of the following tools will not be through the Automatic Tool Shipment Program. Tools may be purchased through your PDC.

Rear Axle Carrier

PN 90 88 6 334 230

Price = $114.30

Pieces 1 & 2 are included with the Rear Axle Carrier set.

Fig 17: Rear Axle Carrier
G03461049

Used in conjunction with 002 030 & 002 040 to support the rear axle carrier during removal and installation.

Fig 18: Supporting Rear Axle Carrie
G03461050

WARRANTY INFORMATION

Refer to Parts Information bulletin 01 01 95 for tool warranty details.