Ignition Management: Notes
Ignition Coils: The high voltage supply required to ignite the mixture in the combustion chambers is determined by the stored energy in the ignition coils. The stored energy contributes to the ignition duration, ignition current and rate of high voltage increase. The Coil circuit including primary and secondary components consists of:
The Coil Assembly contains two copper windings insulated from each other. One winding is the primary winding, formed by a few turns of thick wire. The secondary winding is formed by a great many turns of thin wire.
The MS45 primary winding receives battery voltage from the ECM Main Relay which is activated by the ignition switch KL15 (Emission Optimized). The ECM provides a ground path for the primary coil (Terminal 1) by activating a Final Stage transistor. The length of time that current flows through the primary winding is the "dwell" which allows the coil to "saturate" or build up a magnetic field.
After this storage process, the ECM will interrupt the primary circuit at the point of ignition by deactivating the Final Stage transistor. The magnetic field built up within the primary winding collapses and induces the ignition voltage in the secondary winding.
The high voltage generated in the secondary winding is discharged through Coil Terminal 4 to the spark plug (insulated by the boot connector). The primary and secondary windings are un-coupled, therefore, the secondary winding requires a ground supply (Coil Terminal 4a).
There is an individual ignition circuit and coil for each cylinder on the MS45 system. The six individual ignition coils are integrated with the insulated connector (boot). The assemblies are mounted on top of the cylinder head cover.
The coils are removed by lifting the swivel latch connector retainer to release the wiring harness, apply a slight twist and lift the assembly upwards.
Spark Plugs: The spark plugs introduce the ignition energy into the combustion chamber. The high voltage "arcs" across the air gap in the spark plug from the positive electrode to the negative electrode. This creates a spark which ignites the combustible air/fuel mixture.
The spark plugs are located in the center of the combustion area (on the top of the cylinder head) which is the most suitable point for igniting the compressed air/fuel mixture.
- NGK BKR6EQUP (quad electrode, non adjustable gap)
Faults with the Ignition Output Components are monitored by the ECM. If there are faults with the ignition coil(s) output and/or spark plugs, the following complaints could be encountered:
- "Malfunction Indicator Light" With Mixture Related Fault Codes
- Poor Engine Performance
- No Start/Hard Starting
- Excessive Exhaust Emissions/Black Smoke
The ignition is monitored by the ECM via the secondary ignition feedback circuit and Crankshaft Position/RPM Sensor. If a Misfire fault is present, the "Malfunction Indicator Light" will illuminate when the OBD II criteria is achieved and the ECM will deactivate the corresponding fuel injector for that cylinder. Engine operation will still be possible.
Knock Sensors: are required to prevent detonation (pinging) from damaging the engine. The Knock Sensor is a piezoelectric conductor-sound microphone. The ECM will retard the ignition timing (cylinder selective) based on the input of these sensors. Detonation can occur due to:
- High Compression Ratio
- Poor Quality Fuel (Octane Rating)
- High Level of Cylinder Filling
- Maximum Timing Advance Curve
- High Intake Air and Engine Temperature
- Carbon Build-Up (Combustion Chamber)
The Knock Sensor consists of:
A piezo-ceramic ring is clamped between a seismic mass and the sensor body. When the seismic mass senses vibration (flexing), it exerts a force on the peizo-ceramic element. Opposed electrical charges build up on the upper and lower ceramic surfaces which generates a voltage signal. The acoustic vibrations are converted into electrical signals. These low voltage signals are transmitted to the ECM for processing.
There are two Knock Sensors bolted to the engine block on the intake manifold side, (1) between cylinders 1 - 3 and (2) between cylinders 4 - 6. If the signal value exceeds the threshold, the ECM identifies the "knock" and retards the ignition timing for that cylinder.
If a fault is detected with the sensor(s), the ECM deactivates Knock Control. The "Malfunction Indicator Light" will be illuminated when the OBD II criteria is achieved, the ignition timing will be set to a conservative basic setting and a fault will be stored.
Crankshaft Position/RPM Sensor: This sensor provides the crankshaft position and engine speed (RPM) signal to the ECM for ignition activation and correct timing. This input is also monitored for Misfire Detection. For details about the sensor, refer to the FUEL MANAGEMENT section.
A fault with this input will produce the following complaints:
- No Start
- Intermittent Misfire/Driveability
- Engine Stalling
Camshaft Position Sensors (Cylinder Identification): The cylinder ID sensor input allows the ECM to determine camshaft position in relation to crankshaft position. It is used by the ECM to establish the "working cycle" of the engine for precise ignition timing. For details about the sensor, refer to the FUEL MANAGEMENT section.
If the ECM detects a fault with the Cylinder ID Sensor, the "Malfunction Indicator Light" will be illuminated when the OBD II criteria is achieved and the system will still operate precise single ignition based on the Crankshaft Position/RPM Sensor.
If the signal is impaired during a restart, the ECM will activate "double ignition ". The ignition coils will be activated on both the compression and exhaust strokes to maintain engine operation.
Engine Coolant Temperature: The ECM determines the correct ignition timing required for the engine temperature. For details about the sensor, refer to the FUEL MANAGEMENT section. This sensor is located in the coolant jacket of the cylinder head (left rear).
If the Coolant Temperature Sensor input is faulty, the "Malfunction Indicator Light" will be illuminated when the OBD II criteria is achieved and the ECM will assume a substitute value (80° C) to maintain engine operation. The ignition timing will be set to a conservative basic setting.
Hot-Film Air Mass Meter: This input is used by the ECM to determine the amount of ignition timing advance based on the amount of intake air volume. For details about the sensor, refer to the AIR MANAGEMENT section.
If this input is defective, a fault code will be set and the "Malfunction Indicator Light" will illuminate when the OBD II criteria is achieved. The ECM will maintain engine operation based on throttle position and the Engine Speed Sensor, and the ignition timing will be set to a conservative basic setting.
Throttle Position: This provides the ECM with accelerator pedal position and rate of movement. As the accelerator pedal is depressed the ECM will advance the ignition timing. The "full throttle" position indicates maximum acceleration to the ECM, the ignition will be advanced for maximum torque. For details about the sensor, refer to the AIR MANAGEMENT section.
Air Temperature: This signal allows the ECM to make a calculation of air density. For details about the sensor, refer to the AIR MANAGEMENT section.
The ECM will adjust the ignition timing based on air temperature. If the intake air is hot the ECM retards the ignition timing to reduce the risk of detonation. If the intake air is cooler, the ignition timing will be advanced.
If this input is defective, a fault code will be set and the "Malfunction Indicator Light" will illuminate when the OBD II criteria is achieved. The ignition timing will be set to a conservative basic setting.
Notes: