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Throttle Housing Assembly (13 01 02)

Publication date: 2002-06-01
Reference number: 13 01 02

THROTTLE HOUSING ASSEMBLY

THROTTLE HOUSING ASSEMBLY

SERVICE CAMPAIGN BULLETIN

Reference Number(s): SI B 13 01 02, Date of Issue:  June 2002
BMW: E65 745i with N62 engine; E66 745Li with N62 engine
GROUP: 13 - Fuel Systems
Superceded Bulletin(s): S.I. B13 01 02, Date of Issue:  June 2002
NOTE: This Service Information bulletin supersedes Advanced S.I. B13 01 02 dated June 2002. 

PERFORM THE PROCEDURE OUTLINED IN THIS SERVICE INFORMATION ON ALL AFFECTED VEHICLES THE NEXT TIME THEY ARE IN THE SHOP FOR MAINTENANCE OR REPAIRS.

Vehicles affected by this Service Action are also affected by Recall Campaign 02V-150 (Reprogram Fuel Pump) described in Service Information bulletin B61 05 02 .

Time should be scheduled accordingly to perform both repairs during the same visit.

SUBJECT

Throttle Housing Assembly 

MODEL

E65 745i with N62 engine

E66 745Li with N62 engine

SITUATION

A damaged throttle housing assembly may have been installed on some of the affected vehicles during production.

If an affected vehicle has a potentially damaged throttle housing installed, it may cause the vehicle to run in the "fail safe" mode with reduced engine performance and top road speed.

AFFECTED VEHICLES

This Service Action involves E65 and E66 vehicles with N62 engines which were produced from 8/20/2001 - 12/28/2001.

In order to determine if a specific vehicle is affected by this Service Action, it will be necessary to utilize the "Service Menu" of the DCS (Dealer Communication System). Based on the response of the system, either proceed with the corrective action or take no further action.

The Chassis Number Ranges listed below are only for informational purposes and are not to be considered as the only deciding factor.

AFFECTED VEHICLES

Model Chassis Number Range
745i DP50071 - DP53072
745Li DR00047 - DR00061

CORRECTION

Check and if necessary replace the throttle housing assembly on all affected vehicles.

PROCEDURE

  1. Remove the four hold down bolts (arrows) and remove engine acoustic cover (1).
    Fig 1: Removing Engine Acoustic Cover
    G03455084
  2. Check the production date of the throttle housing assembly as follows:
    Fig 2: Checking Production Date Of Throttle Housing Assembly
    G03455085
    • If the production date is within the period from 14-08-01 to 20-11-01,  then the throttle body assembly must be replaced as described in repair manual, group 13, section 13 54 030.
    • If the production date is before or after the production period referred to above, then the throttle body assembly is OK and no further action is required.
  3. Reinstall engine acoustic cover.

PARTS INFORMATION

Orders for parts specified may be placed as a VOR or stock order. Please place the VIN number in the comment/text field of your DCS order. IT IS RECOMMENDED THAT THE VIN NOT BE USED AS THE P.O. NUMBER. THIS WILL PREVENT USING THE VIN AGAIN FOR SUBSEQUENT VIN SPECIFIC ORDERS. Additional Service Actions will affect many of the vehicles involved in this Service Action. ONLY ORDERS WITH A VIN WILL BE RELEASED. ALL OTHER ORDERS WILL BE CANCELLED. 

PARTS INFORMATION

Part Number Description Quantity
13 54 7 506 627 Throttle body assembly 1

LABEL INSTRUCTIONS

This Service Action has been assigned code number 331.  After the vehicle has been checked, and corrected if necessary, obtain a label (SD 92-180) and:

  1. emboss your BMW dealer warranty number in the middle of the label (1);
  2. punch out code number 331  printed on the label and,
  3. affix the label to the pillar as shown.
    Fig 3: Service Action Label
    G03455086

If the vehicle already has a label from a previous Service Action/Recall Campaign, affix the new label next to the old one. Do not affix one label on top of another one because a number from an underlying label could appear in the punched-out hole of the new label.

WARRANTY INFORMATION

Reimbursement for this Service Action will be provided through Campaign Entry.

Defect Code:  00 13 29 01 00

WORK PACKAGE #1

Check production date of throttle body assembly. No replacement necessary.

Labor Operation: + Associated Work  00 53 890

Labor Allowance:  3 FRU

WORK PACKAGE #2

Check production date of throttle body assembly. Replace throttle body assembly.

Labor Operation: + Associated Work  00 53 891

Labor Allowance:  4 FRU

Parts Allowance:  13 54 7 506 627

WORK PACKAGE #3

Check production date of throttle body assembly. No replacement necessary.

Labor Operation: Main Work  00 53 336

Labor Allowance:  5 FRU

WORK PACKAGE #4

Check production date of throttle body assembly. Replace throttle body assembly.

Labor Operation: Main Work  00 53 337

Labor Allowance:  5 FRU

Parts Allowance:  13 54 7 506 627

NOTE: The following explanations will spell out the correct use of the work times.

Main Work:  Use this labor operation number when the only repair performed is the listed warranty repair.

OR

+ Associated Work:  Use this labor operation number when other repairs or services are performed along with the listed warranty repair.

Under no circumstances should both labor operation numbers be claimed. Attempts to claim both times will result in an unnecessary delay in claim processing and payment.