61 13 Special Tools For Wiring Harness Repairs

Special tools required: 

• 61 1 150
• 61 1 190
• 61 4 320
• 61 8 084
• 61 9 020
• 61 9 029
• 61 9 041
• 61 9 042
• 619 043
• 619 044

For further information on special tools, refer to GENERAL ELECTRICAL SYSTEM - SPECIAL TOOLS - 3-Series (M54/E46) .

Repair ranges I, II, III for vehicle electrical system

1. Order No.: 81 24 9 408 080
2. Order No.: 81 24 9 408 300
3. Order No.: 81 24 9 408 400

Sourcing reference: BMW Parts Service.

Repair range IV for vehicle electrical system, special tool 61 9 020:

Contents:

• Special tool 61 9 041 (hand pliers)
• Special tool 61 9 042 (matrix)
• Special tool 61 9 043 (wire stripper)
• Special tool 61 9 044 (matrix)

Special tool 61 9 043 (wire stripper with wire cutter) for cutting and stripping wires.

Handling:

Cutting to length and stripping insulating from cables

Special tool 61 9 041 (hand pliers) with special tool 61 9 042 (matrix) for crimping connectors and contact tubes for fan connectors up to a wire cross-section of 2.5 mm² and for pushing on contact tubes for fan connectors.

Handling:

Crimping stop parts (contacts).

Fan connector for retrofitting/repairs.

Special tool 61 9 041 (hand pliers) with special tool 61 9 044 (matrix) for crimping cable guide and strain relief device on antenna elbow plug.

Handling:

Antenna elbow plug on radio receiver. Refer to 61 13 ... ANTENNA ELBOW PLUG ON RADIO RECEIVER .

Special tool 61 1 150 (release and pressing-out tool) for:

• releasing round plug housings
• releasing relay carriers
• pressing out contacts
• removing indicator lights

Handling:

Opening plug housings and removing contacts of different plug systems, refer to 61 13 ... OPENING PLUG HOUSINGS AND REMOVING CONTACTS OF DIFFERENT PLUG SYSTEMS 

Repair kit for ignition cables and for crimping fan connector receptacles 4 mm²

Handling:

Crimping stop parts (contacts).

Service Information 1 03 89 (037)

Special tool 61 4 320 (crimping set with pliers) for:

• Cutting to length and stripping insulation from optical fibers, refer to 61 13 ... CUTTING OFF, STRIPPING INSULATION AND CUTTING OPTICAL FIBRES TO LENGTH 
• Crimping optical fibers, refer to 61 13 ... CRIMPING OPTICAL FIBRES 
• Crimping MPQ contacts, refer to 61 13 ... CRIMPING MICRO POWER QUADLOCK CONTACTS (MPQ) 
• Crimping MQS contacts, refer to 61 13 ... CRIMPING MICRO QUADLOCK SYSTEM CONTACTS (MQS) 

Special tool 61 1 190 pliers for insulation displacement connector for repairing ribbon cables.

Handling:

Repairing ribbon cables. Refer to 61 13 ... REPAIRING RIBBON CABLES .