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S62 Engine Tools (04 13 99)

Publication date: 1999-11-01
Reference number: 04 13 99

S62 ENGINE TOOLS

S62 ENGINE TOOLS

TECHNICAL SERVICE BULLETIN

Reference Number(s): 04 13 99, Date of Issue:  November, 1999
BMW: E39 M5
GROUP: 04 - Tools and Equipment

SUBJECT

S62 Engine Tools

SITUATION

Distribution of the following tools will be through the Automatic Tool Shipment Program. Additional tools may be purchased through your PDC.

TOOL INFORMATION

Holding Lever P/N 90 88 6 110 270

Fig 1: Holding Lever
G00318899

Used to R & R the vibration dampener central bolts. Refer to repair manual section 11 23 010.

Fig 2: Holding Lever On Vibration Dampener
G00318900

Securing Pins P/N 90 88 6 117 120

Fig 3: Securing Pins
G00318901

Used to secure the camshaft in position when adjusting the valve timing. Refer to repair manual section 11 31 505.

Fig 4: Camshaft Secured With Pins
G00318902

VANOS Charge Adapter P/N 90 88 6 117 130

Fig 5: VANOS Charge Adapter
G00318903

Screws into the VANOS unit for R & R. Works with compressed air. Refer to repair manual section 11 36 030.

Fig 6: VANOS Charge Adapter Installation
G00318904

Locking Clips P/N 90 88 6 117 140

Fig 7: Locking Clips
G00318905

Used to lock the secondary chain tensioner during R & R of the camshafts. Refer to repair manual section 11 31 011.

Fig 8: Locking Secondary Chain Tensioner
G00318906

VANOS Spanner P/N 90 88 6 117 150

Fig 9: VANOS Spanner
G00318907

Used to Adjust The Splined Hub Of The VANOS Gearbox to R & R the camshafts. Refer to repair manual section 11 31 011.

Fig 10: Adjusting Splined Hub Of VANOS Gearbox
G00318908

Throttle Valve Synchronizer P/N 90 88 6 130 150

Fig 11: Throttle Valve Synchronizer
G00318909

Attaches to the throttle body to synchronize the cylinder banks. Refer to repair manual section 13 54 010.

Fig 12: Throttle Valve Synchronizer Installation
G00318910

Thrust Plate P/N 90 88 6 112 386

Fig 13: Thrust Plate
G00318911

Placed on the crankshaft in conjunction with 90 88 6 112 380 (04 22 92 (3638) ) to remove the radial oil seal from the lower timing case cover. Refer to repair manual section 11 14 141.

Fig 14: Thrust Plate Installation
G00318912

Protective Seal Aligner P/N 90 88 6 117 231

Fig 15: Protective Seal Aligner
G00318913

Used to install the radial oil shaft seal on the lower timing case cover without damage. Refer to repair manual section 11 14 141.

Fig 16: Protective Seal Aligner Installation
G00318914

Seal Press P/N 90 88 6 117 210

Fig 17: Seal Press
G00318915

Used to pull-in the radial oil seal for the lower timing case cover. Hand tighten bolts (1).

Fig 18: Seal Press Installation
G00318916

Screw spindle in by hand.

Fig 19: Seal Press Spindle Installation
G00318917

Pull seal flush with 117 213 and 117 214 (included with 90 88 6 117 210). Refer to repair manual section 11 14 141.

Fig 20: Installing Radial Oil Seal
G00318918

Piston Ring Pliers P/N 90 88 6 117 180

Fig 21: Piston Ring Pliers
G00318777

Used to insert the piston into the cylinder. Refer to repair manual section 11 25 530.

Fig 22: Inserting Piston Into Cylinder
G00318919

Distribution of the following tool will not be through the Automatic Tool Shipment Program. Tools may be purchased through your PDC.

Engine Hoist Frame P/N 90 88 6 110 260

Fig 23: Engine Hoist Frame
G00318920

Used with an engine hoist to R & R the engine. Refer to repair manual section 11 00 050.

Fig 24: Engine Hoist Frame Installation
G00318921

Pressure Testing Plates P/N 90 88 6 111 490

  1. 1 & 3 - Sealing plates for cylinder head 1-4
  2. 2 & 4 - Sealing plates for cylinder head 5-8.
  3. 5 - Securing bolts M6 X 20 (Qt 9)

Fig 25: Pressure Testing Plates
G00318922

Used in conjunction with 111 471 and 111 477 (90 88 6 111 470 04 22 92 (3638) ) to seal head openings for pressure testing. Refer to repair manual section 11 12 729.

Fig 26: Pressure Testing Plates Installation
G00318923

WARRANTY INFORMATION

Refer to Parts Information bulletin 01 01 95 for tool warranty details.