LEMON Manuals: Even more car manuals for everyone
Home >> BMW >> 1976 >> 2002 Automatic Trans >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 2002 4 Cylinder >> Main Bearing Service

Main Bearing Service

Plastigage method is used to determine connecting rod and main bearing journal clearances. Standard or undersize crankshafts are marked red or blue. Color coded inserts must agree with crankshaft color code (See Fig 1 & Fig 2). The following table shows color code and undersizes available:

Fig 1: View Showing Original Crankshaft Marks
G09335027Courtesy of BMW OF NORTH AMERICA, INC.
MAIN BEARING JOURNAL

Application Red In. (mm) Blue In. (mm)
Original 2.1646-2.1650 (54.98-54.99) 2.1642-2.1646 (54.97-54.98)
1st Stage 2.1547-2.1551 (54.73-54.74) 2.1543-2.1547 (54.72-54.73)
2nd Stage 2.1449-2.1453 (54.48-54.49) 2.1445-2.1449 (54.47-54.48)
3rd Stage 2.1350-2.1354 (54.23-54.24) 2.1346-2.1350 (54.22-54.23)
Fig 2: View Showing Undersize Crankshaft Marks
G09335028Courtesy of BMW OF NORTH AMERICA, INC.
CONNECTING ROD JOURNAL

Application Diameter In. (mm)
Original 1.8890-1.8894 (47.98-47.99)
1st Stage 1.8787-1.8791 (47.72-47.73)
2nd Stage 1.8681-1.8697 (47.45-47.49)
3rd Stage 1.8592-1.8598 (47.22-47.24)