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Home >> BMW >> 1976 >> 2002 Automatic Trans >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 2002 4 Cylinder >> Engine Cooling >> Water Pump

Water Pump

  1. Loosen alternator bracket. Remove fan and drive belt. Loosen hose clamps and remove water pump.
  2. Using a suitable puller, remove fan hub from impeller shaft. Extract circlip and spacer ring from front of pump.
  3. Press impeller off shaft and pump bearing out of housing. Drive friction seal out of housing and lift out cover ring.
  4. Replace any worn or damaged parts. Using suitable tool, press impeller onto shaft until there is clearance of 0.031 - 0.047" (0.79 - 1.2 mm) between impeller and pump face.
    Fig 1: Measuring Clearance Between Water Pump Impeller and Pump Face
    G09335034Courtesy of BMW OF NORTH AMERICA, INC.
  5. Press fan hub onto pump shaft until a distance of 2.96-2.97" (75.1-75.5 mm) exists between hub flange and pump face (See Fig 2). To install, reverse removal procedure.
    Fig 2: Measuring Clearance Between Hub Flange and Pump Face
    G09335035Courtesy of BMW OF NORTH AMERICA, INC.
TIGHTENING SPECIFICATIONS

Application Ft. Lbs. (mkg)
Cylinder Head Studs (1)
  Step 1 25-33 (3.5-4.5)
Step 2 43-47 (6.0-6.5)
Step 3 49-52 (6.8-7.2)
Main Bearing Caps 42-46 (5.8-6.3)
Connecting Rod Bolts 38-41 (5.2-5.7)
Flywheel-to-Crankshaft (2) 76-83 (10.5-11.5)
Rocker Arm Lock Bolts 7-8 (0.9-1.1)
Oil Pan Bolts 7-8 (0.9-1.1)
Camshaft Oiler (Hollow Bolt) 8-9 (1.1-1.3)
Crankshaft Pulley 101-108 (14-15)
Fuel Pump 7-10 (1.0-1.4)
Timing Cover 7-18 (0.9-2.5)
(1) With engine at normal operating temperature.
(2) Coat bolts with Loctite.