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Boot, Removing And Installing: Installing

Install in the reverse order of removal, while noting the following:

CAUTION:

Risk of damaging the boot due to improper handling.

- Do not crush the boot folds.

- Do not bring the boot into contact with hard or sharp objects.

-- Check the seating of the boot on the steering gear for damage. Replace the steering gear if the seal seat is damaged.

-- Turn the steering wheel into straight ahead position.

-- Lightly grease the sealing surface of the boot to the tie rod with grease from the repair kit.

-- Push the new clips and boot -2- as shown on the tie rod -1-.

Fig 1: Outer Boot Installation Position
GWWA48-10834Courtesy of AUDI OF AMERICA, LLC

-- Secure the spring clamp on the boot using the Hose Clip Pliers :V.A.G 1275A  .

-- Lightly grease the sealing surface of the boot to the steering gear housing with grease from the repair kit.

-- Slide the boot onto steering gear housing.

GWWN48-10797Courtesy of AUDI OF AMERICA, LLC

-- Tighten the new clamp -1- using the Locking Pliers :VAS 6199  to the extent shown -arrow-.

-- Install the lock nut on the tie rod up to the marking made during removal.

-- Install the tie rod up to the marking made during removal.

GWWA44-10421Courtesy of AUDI OF AMERICA, LLC

-- Tighten the lock nut -2- to tightening specification, while counterholding on tie rod end -1-.

-- Perform a vehicle alignment. Refer to AXLE ALIGNMENT .