Power Steering Gear: Notes
WARNING:
Work place and individual parts must be kept completely clean.
NOTE:
Power steering operates with power steering fluid, Part No. G 002 000
All parts marked with an asterisk (*) are included in the repair kit and are to be replaced during repair.
Moisten all O-rings, seals and other sealing parts with power steering fluid before installing.
Do not attempt to weld or straighten steering components
- Banjo bolt
- 20 Nm (15 ft lb)
- Balancing line
- Line
- Banjo bolt
- 20 Nm (15 ft lb)
- Right end housing with cylinder pipe
- Drive out with mandrel
- Install O-rings and support ring and lubricate lightly with multipurpose grease before installing in steering housing
- O-ring*
- Always replace
- Dimensions: 34 x 2 mm
- Installation position Fig. 6 Installation position of O-rings and support ring
- Support ring*
- Always replace
- Installation position Fig. 6 Installation position of O-rings and support ring
- O-rings*
- Always replace
- Dimensions: 30.3 x 2.4 mm
- Installation position Fig. 6 Installation position of O-rings and support ring
- Steering housing/steering gear
- After replacing, adjust toe FRONT WHEEL TOE, ADJUSTING
- Hose clamp
- Always replace
- Tightening Fig. 1 Tightening hose clamp
- Boot
- Remove steering gear to replace
- To check piston rod seal, loosen one hose clamp and slide boot toward center of vehicle
- Grease toothed rod with steering gear grease, Part No. AOF 063 000 04
- Do not install if twisted or bent; finished edge and/or colored marking line must be parallel to steering gear Fig. 7 Installation position of boot
- Compensating ring
- Hose clamp
- Always replace
- Tightening Fig. 1 Tightening hose clamp
- O-rings*
- Always replace
- Banjo bolts
- Spacer bracket*
- Install spacer brackets between both hose lines
- Cylinder bolt
- 15 Nm (11 ft lb)
- Rotary slide valve housing
- Seal*
- Always replace
- Driving out Fig. 2 Driving seal out of rotary slide valve housing
- Driving in Fig. 3 Driving seal into rotary slide valve housing
- Washer
- O-ring*
- Always replace
- Dimensions: 49.6 x 2.4 mm
- Steering pinion/rotary slide valve
- Adjusting bolt
- Adjust steering play STEERING PLAY, ADJUSTING
- Bolt
- 20 Nm (15 ft lb)
- Thrust piece cover
- Holes next to each other in cover point toward front of vehicle
- O-ring*
- Always replace
- Dimensions: 36 x 2 mm
- Pressure spring
- Thrust washer
- Spring sleeve
- Slotted side points toward toothed rod in lengthwise direction
- Thrust piece
- Seal*
- Always replace
- Removing from end housing Fig. 4 Pulling seal out of left end piece
- Driving into end housing Fig. 5 Driving seal into left end housing to stop
- Left end housing
- O-ring*
- Always replace
- Dimensions: 40 x 1.5 mm
- Installing in ring groove of steering housing
- Toothed rod/piston rod
- Before assembling with end housing, lubricate with steering gear grease, Part No. AOF 063 000 04
- If piston rod seal leaks, replace steering gear
- O-ring*
- Always replace
- Self-locking bolt*
- Always replace
- 10 Nm (7 ft lb)
- Before tightening, connect both pressure lines with banjo bolts to steering housing and sliding valve housing
- Flange