Engine And Transmission, Separating

Special tools and workshop equipment required

Torque Wrench 1332 Insert - Ring Wrench - 16mm: VAG1332/14
Scissor Lift Table - Audi Set: VAS6131/10
Scissor Lift Table - A8 Set - Adapter: VAS6131/11-1 from Scissor Lift Table - A8 Set: VAS6131/11
Articulated Joint Support: VAS6131/13-7 from the Scissor Lift Table - Q7 Set: VAS6131/13
Hose Clip Pliers: VAS6362
Wrench - 21mm: T40263
Adapter: T40314

Procedure

Engine/transmission assembly removed and placed on the : VAS6131B .

-- Remove the ribbed belt tensioner for the A/C compressor. Refer to RIBBED BELT TENSIONER, REMOVING AND INSTALLING .

-- Remove the starter generator. Refer to the appropriate Service Information . The subframe remains in the installed position.

-- Remove the drive axles on the transmission. Refer to the appropriate Service Information .

Procedures If Engine Removal Is Not Completed:

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-- Remove the ATF cooler. Refer to the appropriate Service Information .

-- Remove the lower cover -1- from the transmission in direction of -arrow-.

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CAUTION:

Risk of damaging the engine by the timing mechanism skipping.

- Only let the engine turn in the direction of engine rotation.

-- To loosen the bolts for the torque converter, counterhold the crankshaft using the : T40263 and : T40314 on the vibration damper.

-- Remove the six bolts -arrow- for the torque converter on the drive plate -1-. Turn the crankshaft an additional 60° in the direction of engine rotation.

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Continuation of Separating the Engine and Transmission:

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-- Remove the bolt -arrow- and free up the bracket -1- with the wiring harness.

-- Loosen the hose clamp -arrow- and remove the coolant hose.

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-- Remove the bolt -2-, loosen the hose clamp -1-, and remove the right coolant pipe -3-.

Fig 1: Right Coolant Pipe

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-- Set up the : VAS6131B as follows:

Fig 2: Scissor Lift Chart

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The remaining mounting elements remain unchanged.

Table Coordinates	Components from the : VAS6131/10 , : VAS6131/11-1 and : VAS6131/13-7
C3	VAS6131/13-7
C10	/10-1	/10-3	/10-5	/10-12
F10	/10-1	/10-3	/10-5	/11-1

-- Secure the : VAS6131/13-7 as shown on the left front of the engine in the ribbed belt tensioner threaded hole.

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-- Tighten the engine supports on the Scissor Lift Table to 20 Nm.

-- Place the mounting element from the : VAS6131/10 on the left side of the transmission.

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-- Place the mounting elements from the : VAS6131/10 and : VAS6131/11-1 on the right of the transmission.

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-- Turn the left and right spindles upward until all the mounting pins come into contact with the mounting points.

-- Fasten the mounting element base plates to 20 Nm on the : VAS6131B .

-- Remove the catalytic converter. Refer to CATALYTIC CONVERTER, REMOVING AND INSTALLING .

-- Remove the bolts -2 through 11- that attach the engine to the transmission.

Fig 3: Engine to Transmission Bolts And Alignment Sleeves -A-

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-- Loosen the bolt -1- for the starter using the : VAG1332/14 .

-- Loosen the clamping screws on the side of the : VAS6131B and pull the rear table top with the transmission slightly to the rear in direction of -arrow-. While doing so, remove the starter bolt completely.

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-- Pull the transmission all the way to the rear. If necessary, lower it slightly using the front spindles.