LEMON Manuals: Even more car manuals for everyone
Home >> Audi >> 2021 >> A6 allroad Prestige >> Repair and Diagnosis >> Body & Frame >> Windows >> Glass, Window Regulators >> 64 Glass, Window Regulators >> Diagnosis And Testing >> Power Window Components, Checking

Power Window Components, Checking

Fig 1: Identifying Power Window Components
GWWUS96-0184Courtesy of AUDI OF AMERICA, LLC
  1. Fuse Panel
  2. Auxiliary Relay Panel I
  3. Automatic Window Closing Relay -J261- (Comfort Relay)
  4. Power Window/Sunroof Control Module -J139-
  5. Auxiliary Relay Panel II
  6. Circuit Breakers -S43- and -S64-
  7. Generator (GEN) -C-
  8. Right Front Window Switch -E41-
  9. Right Window Motor -V15-
  10. Passenger's Door Handle Alarm Switch -F122-
  11. Sunroof Switch -E8-
  12. Sunroof Motor -V1-
  13. Door Contact Switch-Passenger Side -F3-
  14. Right Rear Door Window Motor -V27-
  15. Control Module for Central Locking/Alarm System/Interior Light Delay Control Module -V94-
    • And infra-red central locking system, if applicable
  16. Left Rear Door Window Motor -V26-
  17. Left Rear Window Switch -E52-
  18. Driver's Door Handle Alarm Switch -F121-
  19. Door Contact Switch-Driver's Side -F2-
  20. Left Window Motor -V14-
  21. Switch Console
  22. Right Rear Window Switch -E54-

Special tools and workshop equipment required 

Test Conditions

WARNING:

DO NOT damage, enlarge or bend connector terminals or cavities by forcing probes into them when performing electrical checks. Use :VW 1594  to make the necessary electrical connections.

     
  Window Motor Current Draw (Installed), Checking  
  Note:
  • Current draw may be close to tolerance limit, based on ambient (outside) temperature and mechanical resistance.
  • Read stall current draw within 10 seconds, since circuit breaker in motor will open after 10 seconds.
  • Power window control module interrupts power supply to driver's window after approximately 8-10 seconds (one touch down function).
-- Connect volt/amp tester Sun VAT 40, Sun VAT 60 (shown) or equivalent to positive (+) and negative (-) battery cables.-- Connect inductive amperage pickup to battery negative (-) cable.-- Switch ignition ON.
 
       
      Go to next page      
               
               
  Window Motor Current Draw (Installed), Checking  
  Note: When the ignition is switched ON, the tester will always indicate a certain current draw. This reading will vary according to operating conditions, electrical consumers being used, model of vehicle and equipment. -- Zero tester to compensate for initial current draw.-- Press individual window switches (open or close).-- Measure current draw during window switch operation.
  • Must be 6-12 amps during window travel.
-- With window switch still activated, measure current draw when window has stopped at top or bottom.-- Must be 3-10 amps (stall current draw).
 
               
  Specified values NOT OK   Specified readings OK, but window does not move  
               
  Go to B next page.   -- Check and repair wiring according to wiring diagram, or-- Replace window regulator or regulator motor.  
               
               
          End  
               
GWWUS96-0445Courtesy of AUDI OF AMERICA, LLC
B
       
  Driver's Window Switch, Checking  
  Note: The wiring from driver's window switch to the driver's is connected via a double connector -T2-. -- Remove window switch from driver's door trim panel.
  • Leave all connectors attached.
-- Switch ignition ON.-- Set multimeter to measure voltage.-- Connect red test lead to terminal 4 and black test lead to terminal 3.
  • Must read approximately 12 volts.
-- Connect red test lead to terminal 4 and black test lead to terminal 5.
  • Must read approximately 12 volts.
-- Connect multimeter test leads to terminal 3 (black) and terminal 2 (red) of driver's window switch connector.-- Operate switch to lower window.
  • Must read approximately 12 volts.
-- Connect multimeter test leads to terminal 5 (black) and terminal 1 (red) of driver's window switch connector.-- Operate switch to raise window.
  • Must read approximately 12 volts.
 
               
      Go to C next page.      
               
GWWUS96-0445Courtesy of AUDI OF AMERICA, LLC
C
       
  Automatic "One Touch Down" Function, Checking  
  -- Switch ignition ON.-- Raise driver's door window fully.-- Set multimeter to measure voltage.-- Connect black test lead to terminal 3 and red test lead to terminal 2 of driver's window switch connector. Note: During "one touch down" window operation, voltage can be measured for approximately 10 seconds. -- Press driver's window switch (to lower window) and release.
  • Must read approximately 12 volts.
  • Window must lower automatically.
-- Connect black test lead to terminal 5 and red test lead to terminal 1.-- Press driver's window switch (to raise window) and release.
  • Must read approximately 12 volts.
  • Window must close automatically.
 
               
      Go to -C1- next page.      
               
GWWUS96-0445Courtesy of AUDI OF AMERICA, LLC
-C1-
       
  Right Front, Right Rear, and Left Rear Window Switches, in Driver's Door, Checking  
  -- Do not remove window switches from driver's door console.-- Leave switch connectors attached.-- Check window switches in sequence.-- Switch ignition ON.-- Connect multimeter black test lead to terminal 3 and red test lead to terminal 4, then connect black test lead to terminal 5 and red test lead to terminal 4 of right front window switch connector.
  • Must read 12 volts.
 
               
      Go to -C2- next page.      
               
GWWUS96-0445Courtesy of AUDI OF AMERICA, LLC
-C2-
       
  -- Connect multimeter black test lead to terminal 3 and red test lead to terminal 2 of right front window switch connector.-- Operate switch to lower window.
  • Must read approximately 12 volts.
 
               
  -- Connect multimeter black test lead to terminal 3 and red test lead to terminal 1 of right front window switch connector.-- Operate switch to raise window.
  • Must read approximately 12 volts.
 
               
  -- Repeat test for right and left rear window switches.  
               
      Go to D next page.      
               
GWWUS96-0356Courtesy of AUDI OF AMERICA, LLC
D
       
  Rear Window Lockout (Safety) Switch, Checking  
  -- Remove window switch console from driver's door trim panel.
  • Leave window lockout switch installed.
  • Leave wire connectors attached.
  • Lockout switch OFF.
  • Button UP.
-- Set multimeter to measure voltage and connect test leads alternately between ground (GND) and terminal 1, then ground and terminal 4 of lockout switch connector.
  • Must read 12 volts in each case.
-- Connect multimeter leads alternately between ground and terminal 2, then ground and terminal 3 of lockout switch connector.
  • Must read 0 volts in each case.
-- Switch window lockout switch ON.
  • Button DOWN.
-- Repeat voltage check at terminals 2 and 3.
  • Must read approximately 12 volts.
 
  One or more specified values NOT OK All specified values OK  
               
  Go to next page.   Go to F Refer to POWER WINDOW COMPONENTS, CHECKING => Right Front Door Operating Switch, Function, Voltage Supply, Checking .  
               
GWWUS96-0356Courtesy of AUDI OF AMERICA, LLC
 
  -- Check and repair wiring according to wiring diagram, or-- Check window switches for continuity -D1-. Refer to POWER WINDOW COMPONENTS, CHECKING => Power Window Switches, Checking Continuity , or-- Check rear window lockout (safety) switch in driver's door for continuity -D2-. Refer to POWER WINDOW COMPONENTS, CHECKING => Rear Window Lockout (Safety) Switch, Checking Continuity  forward.  
           
    Go to E Refer to POWER WINDOW COMPONENTS, CHECKING - Rear Window Operating Switches, Function, Voltage Supply, Checking .    
           
GWWUS96-0955Courtesy of AUDI OF AMERICA, LLC
-D1-
       
  Power Window Switches, Checking Continuity   
  -- Windows fully raised.-- Use small screwdriver, pry (at arrows) switch from retainer.
  • Reinstall by pressing in from bottom until switch "clicks in".
-- Disconnect plug connectors.-- Set multimeter to measure resistance (Ω), and connect test leads alternately between terminals 5 and 2, then terminals 3 and 1 of window switch.
  • Must read 0 Ω (continuity) in each case.
-- Connect multimeter to terminals 4 and 2 of window switch.
  • Must read ∞ Ω (no continuity).
-- Operate switch to lower window.
  • Must read 0 Ω (continuity).
-- Connect multimeter test leads between terminals 4 and 1 of window switch.
  • Must read ∞ Ω (no continuity).
-- Operate switch to raise window.
  • Must read 0 Ω (continuity).
 
  One or more specified values NOT OK  
               
    -- Replace window switch.    
               
      End      
               
GWWV96-0450Courtesy of AUDI OF AMERICA, LLC
-D2-
       
  Rear Window Lockout (Safety) Switch, Checking Continuity   
  -- Insert small screwdriver into openings (arrows) and press lugs toward center of switch.-- Remove switch.
  • Reinstall by pressing in switch from bottom until "clicks" into place.
-- Disconnect plug connectors.-- Ensure safety switch is OFF.
  • Button UP.
-- Set multimeter to measure resistance (Ω) range, and connect test leads alternately to terminals -1- and -2-, then -3- and -4- of switch.
  • Must read ∞ Ω (no continuity) in each case.
-- Switch safety switch ON.
  • Button down.
  • Must read 0 Ω (continuity) in each case.
 
  One or more specified values NOT OK  
               
    -- Replace rear window lockout (safety) switch.    
               
      End      
               
GWWV96-0180Courtesy of AUDI OF AMERICA, LLC
E
       
  Rear Window Operating Switches, Function, Voltage Supply, Checking   
  Note: Window lockout switch in driver's door switch panel must ON (button down) when performing checks otherwise no volt. is supplied. -- Remove inside door handle with switch.-- Leave all wire connectors attached.-- Switch ignition ON.-- Set multimeter to measure voltage.-- Connect black test lead to terminal 3 and red test lead to terminal 4 of window switch connectors.
  • Must read approximately 12 volts.
-- Connect black test lead to terminal 5 and red test lead to terminal 4 of window switch connectors.
  • Must read approximately 12 volts.
-- Connect multimeter black test lead to terminal 3 and red test lead to terminal 2 of window switch connector.-- Operate switch to lower window.
  • Must read approximately 12 volts.
-- connect multimeter black test lead to terminal 3 and red test lead to terminal 1 of window switch connector.-- Operate switch to raise window.
  • Must read approximately 12 volts.
 
               
      Go to next page      
               
                   
  One or more specified values NOT OK All specified values OK  
                   
  -- Remove door trim.-- Check and repair wiring from window switch to window regulator motor for open circuits according to wiring diagram.-- Check continuity of operating switch -D1-. Refer to POWER WINDOW COMPONENTS, CHECKING => Power Window Switches, Checking Continuity .     -- Remove door trim as required.-- Check and repair wiring between operating switch and window regulator motor. If OK: -- Replace window regulator motor and/or window regulator.  
                   
    End       End  
                   
GWWUS96-0954Courtesy of AUDI OF AMERICA, LLC
      F      
       
  Right Front Door Operating Switch, Function, Voltage Supply, Checking   
  -- Remove inside door handle with switch.-- Leave plug connector attached.-- Switch ignition ON.-- Set multimeter to measure voltage.-- Connect black test lead to terminal 3 and red test lead to terminal 4 of window switch connector.
  • Must read approximately 12 volts.
-- Connect black test lead to terminal 5 and red test lead to terminal 4 of window switch connector.
  • Must read approximately 12 volts.
-- Connect multimeter black test lead to terminal 3 and red test lead to terminal 2.-- Operate switch to lower window.
  • Must read approximately 12 volts.
-- Connect multimeter black test lead to terminal 5 and red test lead to terminal 1.
  • Must read approximately 12 volts.
 
  One or more specified values NOT OK All specified values OK  
               
  Go to -F1- next page.     Go to -F2- next page.  
               
  -F1-     -F2-  
               
  -- Check and repair wiring according to wiring diagram, or-- Check continuity of operating switch -D1-. Refer to POWER WINDOW COMPONENTS, CHECKING => Power Window Switches, Checking Continuity .     -- Check and repair wiring between operating switch and window regulator motor, or If OK: -- Replace window regulator motor or regulator. Note: Window regulator motor can be replaced without removing window regulator  
               
  End          
               
               
               
        End  
               
GWWUS96-0185Courtesy of AUDI OF AMERICA, LLC
      G      
       
  Right Front Door Operating Switch, Function, Voltage Supply, Checking  
  -- Ignition switched OFF.-- Remove panel cover in left side footwell.-- Remove control module from auxiliary relay panel II.
  • Located in plenum chamber.
-- Set multimeter to measure voltage, and connect red test lead to terminal 2 of relay socket -A- and black test lead to ground.
  • Must read 12 volts.
-- Connect multimeter red test lead to terminal 7 of relay socket -A- and black test lead to ground.-- Connect multimeter red test lead to terminal 1 of relay socket -A- and black test lead to ground.-- Switch ignition ON.
  • Must read 12 volts.
 
  One or more specified values NOT OK All specified values OK  
               
  Go to next page.     Go to H Refer to POWER WINDOW COMPONENTS, CHECKING => Door Contact Switch, Checking Continuity to Power Window/Sunroof Control Module -J139- .  
               
GWWUS96-0186Courtesy of AUDI OF AMERICA, LLC
 
  -- Check and repair wiring according to wiring diagram, or-- Check power window circuit breaker -S43-. Refer to POWER WINDOW COMPONENTS, CHECKING - Rear Window Operating Switches, Function, Voltage Supply, Checking , in auxiliary relay panel II, in plenum chamber, position -A3-.  
           
    End    
           
GWWUS96-0185Courtesy of AUDI OF AMERICA, LLC
      H      
       
  Door Contact Switch, Checking Continuity to Power Window/Sunroof Control Module -J139-   
  -- Open driver's door.-- Set multimeter to measure resistance (Ω) and connect red test lead to terminal 5 of relay socket -A- and black test lead to ground.
  • Must read 0 Ω (continuity).
-- Manually press driver's door contact switch.
  • Must read ∞ Ω (no continuity).
 
  One or more specified values NOT OK All specified values OK  
               
  -- Check and repair wiring according to wiring diagram, or-- Replace malfunctioning switch.     -- Replace power window/sunroof control module -J139- in auxiliary relay panel II or,-- Check driver's window switch.  
               
  End     End  
               
GWWUS96-0190Courtesy of AUDI OF AMERICA, LLC
       
  Power Window Circuit Breakers, Checking   
  -- Remove circuit breaker from auxiliary relay panel II.-- Set multimeter to measure resistance (Ω), and connect test leads between terminals 1 and 2 of circuit breaker.
  • Must read approximately 0 Ω (continuity).
 
  Specified value NOT OK Specified value OK  
               
  -- Replace circuit breaker.     -- Check and repair wiring according to wiring diagram.  
               
  End     End