Engine Temperature Control Actuator - N493-, Checking
General Description
The rotary coolant valve (RCV) module combines several elements (thermostat, valves, coolant pump, etc.) into one component. Two mechanically connected RCVs are part of the module. The position of RCV 1 controls the coolant flow through the engine oil cooler, the cylinder head, and the main radiator. The RCV 2 controls the coolant flow through the cylinder block. The engine temperature can be adjusted to an optimum value regarding engine speed and load. In addition, the engine heat-up to optimum operating temperature is accelerated by the fact that the coolant circulation can be minimized. A position sensor detects the position of RCV 1. The monitor detects a stuck RCV. An emergency thermostat opens the main cooling circuit if the engine temperature is too high.
Special tools and workshop equipment required
- Multimeter.
- Wiring Diagram.
- Scan Tool.
Test requirements
- Fuses OK.
- Battery voltage OK.
- Switch OFF all electrical and electronic accessories.
- Vehicles with automatic transmission, ensure the selector lever position is in "P".
- Vehicles with manual transmission, ensure the shifter lever position is in "N" with the parking brake applied.
- Observe all safety precautions: SAFETY PRECAUTIONS
.
- View clean working conditions: CLEAN WORKING CONDITIONS
.
Test Procedure
| Step |
Procedure |
Result / Action to Take |
| 1 |
- PERFORM: Preliminary Check to verify the customers concern. Refer to PRELIMINARY CHECK
.
-- Was Complaint verified? |
-- YES:
-- NO:
- GATHER more information from customer about the complaint.
|
| 2 |
- IGNITION: OFF.
- DISCONNECT: Engine Temperature Control Actuator -N493- harness connector.
- IGNITION: ON.
- CHECK: Engine Temperature Control Actuator -N493- harness connector terminals 1 to 3 for voltage.
- IGNITION: OFF.
- SPECIFIED VALUE: About 5.0 V.
-- Was Value obtained? |
-- YES:
-- NO:
|
| 3 |
- REMOVE: Engine Control Module - J623-. Refer to appropriate Service Information.
- CHECK: Engine Temperature Control Actuator -N493- harness connector terminal 2 to the Engine Control Module - J623- harness connector T105 / 36 for resistance.
- CHECK: Engine Temperature Control Actuator -N493- harness connector terminal 4 to the Engine Control Module - J623- harness connector T105 / 25 for resistance.
- CHECK: Engine Temperature Control Actuator -N493- harness connector terminal 5 to the Engine Control Module - J623- harness connector T105 / 24 for resistance.
- SPECIFIED VALUE: 0.5 Ω (± 0.3 Ω).
-- Were Values obtained? |
-- YES:
- REPLACE: Engine Temperature Control Actuator -N493-. Refer to appropriate Service Information.
- GO TO: Step 5.
-- NO:
- PERFORM: Visual Inspection of wiring and component.
- CHECK: Wiring for open, high resistance, short or harness connector for damage, corrosion, loose or broken terminals.
- REPAIR: Faulty wiring or connector.
- GO TO: Step 5.
|
| 4 |
- REMOVE: Engine Control Module - J623-. Refer to appropriate Service Information.
- CHECK: Engine Temperature Control Actuator -N493- harness connector terminal 1 to the Engine Control Module - J623- harness connector T105 / 56 for resistance.
- CHECK: Engine Temperature Control Actuator -N493- harness connector terminal 3 to the Engine Control Module - J623- harness connector T105 / 15 for resistance.
- SPECIFIED VALUE: 0.5 Ω (± 0.3 Ω).
-- Were Values obtained? |
-- YES:
-- NO:
- PERFORM: Visual Inspection of wiring and component.
- CHECK: Wiring for open, high resistance, short or harness connector for damage, corrosion, loose or broken terminals.
- REPAIR: Faulty wiring or connector.
- GO TO: Step 5.
|
| 5 |
- Final Procedure
- Perform a road test to verify repair.
-- Does the original DTC return? |
-- YES:
- CHECK: Engine Control Module -J623- harness connector for any damaged, pushed-out pins.
- REPAIR: As necessary.
- If all electrical connections are OK:
- REPLACE: Engine Control Module -J623-. Refer to appropriate Service Information.
- Clear the DTC's. Refer to DIAGNOSTIC MODE 04 - ERASE DTC MEMORY
.
- Repair is complete. Generate Readiness Code. Refer to READINESS CODE
.
- Return vehicle to Customer.
-- NO:
- Perform the diagnostic procedure for any DTC's.
- If no DTC's return, the repair is complete.
- Return vehicle to customer.
|