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Home >> Audi >> 2017 >> S3 Premium Plus >> Repair and Diagnosis (Single Page) >> Engine Mechanical >> Fuel System >> Diesel Fuel Injection 2.0L Diesel (CRUA, DEJA) >> 23 Diesel Fuel Injection >> Engine Control Module >> Engine/Motor Control Module -J623-, REMOVING AND INSTALLING >> Engine Control Module -J623- WITH PROTECTIVE HOUSING, REMOVING AND INSTALLING >> Removing

Engine Control Module -J623- WITH PROTECTIVE HOUSING, REMOVING AND INSTALLING: Removing

-- If the Engine Control Module -J623- is to be replaced, the adaptation values must be read and saved before removing the Engine Control Module -J623-.

-- Connect the Vehicle Diagnostic Tester => .

-- Select Diagnostic  operating mode and Start diagnostics  .

-- Select the Select individual test  tab and select the following tree structure consecutively:

-- Switch off the ignition after saving the file with the adaption values and remove the key.

-- Turn off the ignition and remove the ignition key.

-- Remove the battery. Refer to BATTERY, REMOVING AND INSTALLING .

Remove the shear bolts -arrows- to remove the protective housing -1- as follows:

Fig 1: Identifying Protective Housing Bolts
GWWA24-11153Courtesy of AUDI OF AMERICA, LLC

-- Use a mini-grinder -2- to make a slit in the head of the shear bolt -1- for a screwdriver.

Fig 2: Identifying Mini-Grinder
GWWA24-11215Courtesy of AUDI OF AMERICA, LLC

-- To remove the bolts warm the threads using the hot air gun.

-- Set the adjustment on the heat gun as shown, with the temperature potentiometer -2- set to maximum heat and the two-stage airflow switch -3- set to level 3.

Fig 3: Identifying Controls For Heat Gun
GWWA24-0476Courtesy of AUDI OF AMERICA, LLC
CAUTION:

Risk of damaging the surrounding components using the hot air gun. Overheating is possible.

- If necessary, cover the surrounding components.

-- Warm the head of the shear bolt -1- for approximately 20 to 30 seconds.

Fig 4: Identifying Hot Air Blower
GWWA24-11213Courtesy of AUDI OF AMERICA, LLC

-- Remove the shear bolt -1- with a screwdriver -2-.

Fig 5: Removing Bolt
GWWA24-11214Courtesy of AUDI OF AMERICA, LLC

-- Remove the protective housing from the Engine Control Module -J623-.

-- Release the retainer -arrow A- and remove the Engine Control Module -J623- -arrow B-.

GWWA24-11230Courtesy of AUDI OF AMERICA, LLC

-- Release and disconnect the connectors for the Engine Control Module -J623-.