Power Steering Pump, Removing And Installing, 6-Cylinder TFSI, With Dynamic Steering: Installing

Installation is the reverse of removal, with special attention to the following:

Tightening specifications. Refer to OVERVIEW - POWER STEERING PUMP, 6-CYLINDER TFSI, WITH DYNAMIC STEERING .

Installation position of the hose lines. Refer to HOSE LINES TO RESERVOIR, HYDRAULIC FLUID COOLER AND RETURN LINE INSTALLED POSITION 

-- Mount the intake hose before installing. The "P" must align with the seam.. Refer to -item  5- Intake Hose (See Figure).

-- Secure evacuation hose with new hose clamp.

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-- Note the installed dimension of the clamp. The dimension -a- must be 4 mm.

-- Install the power steering pump and intake hose into the bracket -3-.

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• The sleeve -2- is driven back slightly.

-- First install the bolts -1- loosely.

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-- Then install the rear bolt -2- loosely.

-- Tighten the bolts -1- and -2-.

-- Push the pressure line all the way into the power steering pump and then install the union nut -1-.

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-- Connect the connector -2-.

-- Tighten the union nut with the Torque Wrench 1331 Insert - Flared Ring Wrench - 17mm VAG1331/10 as illustrated.

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1. Torque Wrench 1331 5-50Nm VAG1331 with extension
2. Torque Wrench 1331 Insert - Flared Ring Wrench - 17mm VAG1331/10
3. Pressure line with union nut
4. A/C Compressor

-- Route the intake hose -2- inside the engine compartment so that it is free of tension and not bent and attach it to the reservoir.

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-- Clean oiled places in engine compartment.

-- Align the marking -arrow- made on the belt pulley to the marking made on the hub.

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-- Tighten the belt pulley bolts -arrows-. .

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-- Install the ribbed belt and then check ribbed belt alignment. Refer to RIBBED BELT, REMOVING AND INSTALLING .

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1. Generator
2. Idler pulley
3. Coolant pump
4. Power Steering Pump
5. A/C Compressor
6. Tensioner pulley
7. Crankshaft

-- Check power steering fluid level. Refer to POWER STEERING FLUID LEVEL, CHECKING .

-- Bleed the steering. Refer to STEERING, BLEEDING AFTER REPLACING .

-- Check the steering for leaks. Refer to STEERING, CHECKING FOR LEAKS .

-- Install the noise insulation. Refer to NOISE INSULATION, REMOVING AND INSTALLING