Power Steering Pump, Removing And Installing, 4-Cylinder TFSI, With Dynamic Steering: Installing

Installation is the reverse of removal, with special attention to the following:

Tightening specifications. Refer to OVERVIEW - POWER STEERING PUMP, 4-CYLINDER TFSI, WITH DYNAMIC STEERING .

NOTE:

Replace seals and sealing rings.

Before installing the new power steering pump on the intake side, fill the Hydraulic Oil and install it by hand until oil drains out on the high pressure side.

Secure all hose connections with new hose clamps.

-- Note the installation position of the intake hose on the power steering pump.

-- Note the installed dimension of the clamp. The dimension -a- must be 4 mm.

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-- Turn the hub by hand until oil runs out of the pressure side.

-- Insert the power steering pump in the bracket.

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The sleeve -2- is driven back slightly.

-- First install the front bolts -1- (quantity: 3) loosely.

-- Then install the rear bolt -3- loosely.

-- First tighten the bolts -1- and then the bolt -2-.

-- Press the pressure line into the power steering pump as far as the stop. Then tighten the union nut -1-.

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NOTE:

When installing the pressure line -4- make sure the angle between the line connection and the steering pump axle is approximately 72°.

-- Attach the evacuation hose to the connection and install the new clamp -3-.

-- Align the marking -arrow- made on the belt pulley to the marking made on the hub.

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-- Tighten the belt pulley bolts -arrows-.

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-- Clean oiled places in engine compartment.

-- Install the ribbed belt and then check ribbed belt alignment. Refer to RIBBED BELT, REMOVING AND INSTALLING .

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NOTE:

When installing ribbed belt, ensure it is correctly seated in ribbed belt pulley.

Vibration damper
Idler pulley
Tensioning element for the ribbed belt
Generator
Ribbed belt pulley, power steering pump
A/C Compressor

-- Check power steering fluid level. Refer to POWER STEERING FLUID LEVEL, CHECKING .

-- Bleed the steering. Refer to STEERING, BLEEDING AFTER REPLACING .

-- Check the steering for leaks. Refer to STEERING, CHECKING FOR LEAKS .

-- Install the noise insulation. Refer to NOISE INSULATION, REMOVING AND INSTALLING [ .