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Home >> Audi >> 2016 >> S8 Base >> Repair and Diagnosis >> Steering >> Steering Column >> 48 Steering >> Steering Gear >> Boot, Removing And Installing >> Hydraulic Steering Gear Boot, Removing And Installing >> Removing

Hydraulic Steering Gear Boot, Removing And Installing: Removing

NOTE:

If the boot is faulty, moisture and dirt will penetrate into the power steering gear. There must be a noticeable grease film present on steering rack in area of splines. If grease film is not present, the power steering gear must be replaced. The power steering gear must also be replaced if there is corrosion or if the power steering gear is damaged or worn out.

-- Place the vehicle on a hoist. Refer to RAISING AND LOWERING WITH OPEN AND CLOSED AIR SUSPENSION SYSTEM .

-- Remove the wheel. Refer to WHEELS AND TIRES .

-- Turn steering wheel into straight ahead position.

-- Remove the noise insulation. Refer to Noise Insulation, Removing and Installing .

-- Clean the power steering gear and subframe in the boot area.

CAUTION:
  • While doing this, no dirt must enter the power steering gear through the faulty boots.

-- Remove the nut -1- from the tie rod end joint pin -2- until it is flush with the joint pin threads. Counterhold if necessary when loosening.

Fig 1: Identifying Tie Rod End Joint Pin
GWWA48-10398Courtesy of AUDI OF AMERICA, LLC

To protect thread, screw nut on pin a few turns.

-- Press off the tie rod end from the wheel bearing housing using the :T40010A  and then remove the nut.

Fig 2: Removing Tie Rod Ball Joint
GWWA40-10222Courtesy of AUDI OF AMERICA, LLC
NOTE:

Make sure that both puller lever arms are parallel to each other when using greatest force, adjust if necessary.

-- Mark the position of the nut -2- on the tie rod -1- for installation later.

Fig 3: Identifying Tie Rod End & Nut
GWWA48-10399Courtesy of AUDI OF AMERICA, LLC

-- Counterhold the tie rod end -3- and loosen the nut -2-.

-- Open the spring clamp -3- with the :VAG1921  and remove it.

Fig 4: Identifying Power Steering Gear Boot
GWWA48-10400Courtesy of AUDI OF AMERICA, LLC

-- Remove the clamp -1- and remove the boot -2- from the power steering gear.

-- Remove the tie rod end -3- and nut -2- from the tie rod -1-.

Fig 5: Identifying Tie Rod End & Nut
GWWA48-10399Courtesy of AUDI OF AMERICA, LLC

-- Pull off the boot with spring clamp from tie rod.

NOTE:

If corrosion, damage, wear-out or first signs of soiling on steering rack can be seen, complete power steering gear must be replaced.

If no grease film is visible on steering rack, power steering gear must also be replaced completely.