Battery Cooling Module, Removing And Installing: Installing

Installation is carried out in the reverse order while observing the following.

NOTE:

Follow the instructions for installing the O-rings, refer to REFRIGERANT CIRCUIT SEALS .

Following attachment, check routing of refrigerant pipes. They must be inserted in holders provided and not make contact with other components.

-- Replace the O-ring seals -4-. For the correct version, refer to the Tool Catalog.

Courtesy of AUDI OF AMERICA, LLC

-- Clean the refrigerant line connections -3 and 5- and inspect them for damage.

-- Make sure the O-ring fits correctly inside the grooves -4- on the respective mounts.

-- Inspect the alignment pin -2- (not present on all connections) for damage and make sure that it is seated correctly.

-- Tighten the bolts -1-.

-- Install the remaining removed components.

Tightening specification, refer to COMPONENT LOCATION OVERVIEW - REFRIGERANT LINE, VEHICLES WITH HIGH VOLTAGE SYSTEM and OVERVIEW - REFRIGERANT LINES, REAR REFRIGERANT LINES, VEHICLES WITH HIGH VOLTAGE SYSTEM .

-- Electrical connections and routing, refer to => Wiring Diagram.

-- Energize the voltage supply to the high voltage system, refer to the appropriate service information. .

Restart the High Voltage System

CAUTION:

Risk of electrocution

Death or serious bodily injury by electric shock

The high voltage system may only be restarted by qualified personal (Audi high voltage technicians).
Make sure the vehicle is energized using the "Guided Fault Finding" on the Vehicle Diagnostic Tester.
The qualified personal (Audi high voltage technician) restarts the vehicle.
The Audi high voltage technician should put a sign on the vehicle to identify it as a high voltage vehicle.

NOTE:

Restart the high voltage system:

Connect the Vehicle Diagnostic Tester.

Select the Guided Fault Finding mode.

Using the GO TO button, select the following menu commands

Functions/Component Selection

Body

Electrical Equipment

OBD-Capable System

8C - Hybrid Battery Management -J840

8C - Hybrid Battery Management, Functions

51 - High Voltage Restart (refer to the appropriate service information.)

-- Evacuating and recharging refrigerant circuit, refer to Refrigerant Circuit .

-- Turn on the ignition.

-- Check the event memory display and control unit, the Climatronic Control Module -J255-, and erase any displayed malfunctions see Vehicle Diagnostic Tester in the "Guided Fault Finding" function.

Operate the A/C system after filling the refrigerant circuit, refer to A/C SYSTEM, STARTING OPERATION AFTER FILLING REFRIGERANT CIRCUIT .

NOTE:

Note the information regarding operating the A/C system after filling, refer to A/C System, General Information .