Power Steering Pump, Removing And Installing, 6-Cylinder Diesel Engine, Vehicles With Dynamic Steering: Installing

Installation is the reverse of removal, with special attention to the following:

NOTE:

Replace seals and sealing rings.

Before installing the new power steering pump on the intake side, fill the Hydraulic Oil and install it by hand until oil drains out on the high pressure side.

Secure all hose connections with new hose clamps.

Tightening specifications. Refer to OVERVIEW - POWER STEERING PUMP, VEHICLES WITH 6-CYLINDER DIESEL ENGINE, VEHICLES WITH DYNAMIC STEERING .

Tightening specifications. .

-- Note the installed dimension of the clamp. The dimension -a- must be 4 mm.

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-- Before installing the power steering pump, connect the intake hose -1- and align the marking -5- on the power steering pump with the "P" marking -3-.

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-- Secure the evacuation hose -1- with the new clamp -2-.

-- Secure the wiring harness on the supports using a new cable tie -4-.

NOTE:

The clamp -2- cannot be tightened using the Hose Clip Pliers VAG1275A when the power steering pump is installed due to restricted space.

-- Turn the hub by hand until oil runs out of the pressure side.

-- Insert the power steering pump -2-.

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The sleeve -3- is driven back slightly.

-- First install the bolts -1- loosely.

-- Then install the rear bolt -4- loosely.

-- Install and tighten the bolts -1- and -4-.

-- Push the pressure line all the way into the power steering pump and then install the union nut -1-.

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NOTE:

When installing the pressure line -4- make sure the angle between the line connection and the steering pump axle is approximately 88°.

-- If the pressure line -C- is also attached to the A/C compressor by a bracket, then tighten the front upper A/C compressor bolt.

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-- Clean oiled places in engine compartment.

-- Align the marking -arrow- made on the belt pulley to the marking made on the hub.

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-- Tighten the belt pulley bolts -arrows- (with holes for counter-holding). .

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-- Tighten the belt pulley bolts -arrow- (without holes for counter-holding).

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Counterhold - Kit - Adapter 5 T10172/5

-- Install the ribbed belt and then check ribbed belt alignment. Refer to RIBBED BELT, REMOVING AND INSTALLING .

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NOTE:

When installing ribbed belt, ensure it is correctly seated in ribbed belt pulley.

Generator
Idler pulley
Idler pulley
Coolant pump
Power Steering Pump
A/C Compressor
Ribbed belt tensioner
Crankshaft

-- Fill with coolant and bleed. Refer to COOLANT, DRAINING AND FILLING .

-- Install the intake manifold upper section. Refer to INTAKE MANIFOLD, REMOVING AND INSTALLING .

-- Check power steering fluid level. Refer to POWER STEERING FLUID LEVEL, CHECKING .

-- Bleed the steering. Refer to STEERING, BLEEDING AFTER REPLACING .

-- Check the steering for leaks. Refer to STEERING, CHECKING FOR LEAKS .

-- Install the noise insulation. Refer to NOISE INSULATION, REMOVING AND INSTALLING [ .