LEMON Manuals: Even more car manuals for everyone
Home >> Audi >> 2012 >> Q5 3.2 >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> 3.2L - Fuel Injection System - Engine Code(S): CALB >> 24 Fuel Injection System >> Description And Operation >> High Pressure Pump Overview

High Pressure Pump Overview

Fig 1: High Pressure Pump Overview
GWWA24-10746Courtesy of AUDI OF AMERICA, LLC
  1. Fuel Metering Valve -N290-
    • Cannot be separated from the high pressure pump
  2. Low Fuel Pressure Sensor -G410-
    • 15 Nm
  3. Seal
    • Replace
  4. Bolt
    • 20 Nm
  5. High Pressure Pump
    • With fuel metering valve -N290- (cannot be separated)
    • Tighten fuel line connecting pieces before installing fuel lines
    • Removing and installing, refer to HIGH PRESSURE PUMP 
    • Do not disassemble
  6. Threaded Support
    • 27 Nm
  7. Hose Clamp
    • Replace; must be appropriate for the model type .
  8. Fuel Supply Hose
    • Low pressure side
  9. High Pressure Fuel Line
    WARNING:

    There is a risk of injury because the fuel is under very high pressure.

    • Before opening high pressure components of the fuel injection system, pressure must be relieved to residual pressure.
    • Reduce fuel pressure in the high pressure area, refer to BEFORE OPENING HIGH PRESSURE FUEL INJECTION SYSTEM .
    • Counter hold to loosen and tighten union nut on high pressure pump connecting pieces
    • Tighten connecting pieces on high pressure pump before installing
    • Installing, refer to Fig 3
  10. Gasket
    • Replace
  11. Bolt
    • 9 Nm
  12. Camshaft Position (CMP) Sensor -G40-
  13. Bolt
    • 9 Nm
  14. O-ring
    • Replace
    • Lubricate O-rings with clean engine oil before installing
  15. Housing
  16. Roller Tappet
    • Lubricate O-rings with clean engine oil before installing
  17. O-ring
    • Replace
    • Lubricate O-rings with clean engine oil before installing
Fig 2: Identifying Nuts -Arrows- And Protective Plate -1-
GWWA24-10411Courtesy of AUDI OF AMERICA, LLC

-- Tighten bolts -arrows- on the protective plate -1-.

Fig 3: Fastening High-Pressure Line (14 mm) At High Pressure Pump Use Torque Wrench VAS1331 With Ratchet VAS1331/1 And Socket 14 mm 3150
GWWA23-0225Courtesy of AUDI OF AMERICA, LLC

-- First tighten the high pressure line union nut by hand.

-- Make sure the high pressure line does not have any tension.

-- To tighten the high pressure line on the high pressure pump, use the torque wrench 5-50 Nm VAS1331 with the ratchet VAS1331/1 and socket 14 mm 3150.