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Fuel Pump Control Module -J538- / Transfer Fuel Pump -G6-, CHECKING

WARNING: This page is about a different car, the 2014 Audi A8 Quattro and 2013 Audi A8. However, it is still accessible from the selected car via links, so may be relevant.

Function 

The Engine Control Module -J623- tells the Fuel Pump Control Module -J538- the demand needed for fuel volume and pressure and activates the Transfer Fuel Pump -G6-. The Transfer Fuel Pump -G6- transfers fuel to the rest of the fuel system, where it is monitored by the Engine Control Module -J623- through sensors, and controlled through regulators and/or metering valves.

Special tools and workshop equipment required 

Test requirements 

Test Procedure 

NOTE:

When the door is opened or the Ignition is turned to the ON position the fuel pump is activated for 2 seconds to build up the pressure in the fuel system.

Step Procedure Result / Action to Take
1
  • PERFORM: Preliminary Check to verify the customers complaint. Refer to PRELIMINARY CHECK .
-- Was Complaint verified?
-- YES: -- NO:
  • GATHER more information from customer about the complaint.
  • IGNITION: ON.
  • LISTEN: Transfer Fuel Pump -G6- should be heard running for 2 sec.
  • SPECIFIED VALUE: Transfer Fuel Pump ON for 2 sec.
  • IGNITION: OFF.
-- Was Value obtained?
-- YES: -- NO:
  • DISCONNECT: Fuel Pump Control Module -J538-.
  • IGNITION: ON.
  • CHECK: Fuel Pump Control Module -J538- harness connector terminals 5 to 4 and 5 to chassis ground for voltage.
  • CHECK: Fuel Pump Control Module -J538- harness connector terminal 4 to battery voltage for voltage.
  • SPECIFIED VALUE: Battery voltage.
  • IGNITION: OFF.
-- Were Values obtained?
-- YES: -- NO:
  • RECONNECT: Fuel Pump Control Module -J538-.
  • DISCONNECT: Transfer Fuel Pump -G6-.
  • CRANK: Engine.
  • CHECK: Transfer Fuel Pump -G6- harness connector terminals 2 to 4 for voltage while engine is cranking.
  • IGNITION: OFF.
  • SPECIFIED VALUE: 7 - 11 V.
-- Was Value obtained?
-- YES: -- NO:
  • DISCONNECT: Fuel Pump Control Module -J538-.
  • CHECK: Transfer Fuel Pump -G6- harness connector terminal 1 to Fuel Pump Control Module -J538- harness connector terminals 3 for resistance.
  • CHECK: Transfer Fuel Pump -G6- harness connector terminal 2 to Fuel Pump Control Module -J538- harness connector terminals 2 for resistance.
  • CHECK: Transfer Fuel Pump -G6- harness connector terminal 3 to Fuel Pump Control Module -J538- harness connector terminals 1 for resistance.
  • SPECIFIED VALUE: 0.5 Ω (± 0.3 Ω).
-- Were Values obtained?
-- YES: -- NO:
  • REMOVE: Engine Control Module -J623-. Refer to the appropriate repair information.
  • CHECK: Fuel Pump Control Module -J538- harness connector terminal 6 to Engine Control Module -J623- harness connector T94 / 42 for resistance.
  • SPECIFIED VALUE: 0.5 Ω (± 0.3 Ω).
-- Was Value obtained?
-- YES:
  • REPLACE: Fuel Pump Control Module -J538-. Refer to appropriate repair information.
  • PERFORM: Road Test to verify repair.
  • FAULT DOES NOT RETURN:
  • Generate readiness code. Refer to READINESS CODE .
  • FAULT DOES RETURN:
  • No malfunction is detected in the wiring.
  • REPLACE: Engine Control Module -J623-. Refer to proper repair information for removal and replace procedures.
  • GO TO: Step 7 Fuel Pump Control Module -J538- / Transfer Fuel Pump -G6-, CHECKING => 7 .
-- NO:
  • Final Procedure 
  • Perform a road test to verify repair.
  • Do any DTC's return:
-- YES: -- NO:
  • Repair is complete. Generate readiness code. Refer to READINESS CODE .
  • Return vehicle to Customer.